Mini production line. Your mini-business from scratch

Mini factories for small businesses - 5 advantages + features of such production + 6 examples + 9 best mini factories.

People who decide to go into private business face certain problems at the initial stage. What field of activity to choose? Where can you buy the right equipment? How to save?

Mini factories for small businesses- a good solution for young businessmen, which simplifies the search for answers to the above questions.

Why is it worth buying a plant in a mini format?

Before you start your business in the manufacturing sector, you need to pay attention to all the pros and cons of such activities.

The advantages of buying a mini plant for business include the following factors:

Mobility.

Small size compared to full-fledged plants, this equipment easy to assemble, install and transport.

Some mini factories are equipped with wheels, which allows you to quickly transfer them from one point to another.

Small dimensions.

This feature makes it possible not only to save on the rent of land and premises, but also, if necessary, to change the location of the mini-plant without any special costs.

Small cash outlay to start a business.

Due to the small size of the mini-plant, it becomes possible to save not only on the territory, but also on electricity. In addition, the maintenance of such equipment does not cause any special problems.

Efficiency.

This is probably main factor, which speaks of the benefits of such a business.

Relatively small economic costs make it possible to create efficient enterprise, which is able to compete fully in the chosen field of activity.

As for the disadvantages of mini factories for small businesses, there are not so many of them. They are mainly related to the fact that the equipment. This makes it difficult to purchase the necessary parts in the event of a malfunction.

But if you seriously approach the choice of a mini plant, then you can pick up equipment that will last you a long time. In addition, in recent years there have been many Russian enterprises who specialize in the manufacture of such equipment.

Features of doing business using mini factories

Compared to large factories, starting a business using such equipment is much easier. But even here there are nuances and peculiarities.

No. 1. Niche selection.

To begin with, as in any business, you need to decide in which area of production you are going to work. It is desirable that the chosen activity is close and understandable to you.

An important role in choosing the direction of business is played by competitiveness and demand in the region. It is best to occupy a niche that has great prospects, but has not yet gained popularity among private entrepreneurs.

Time plays a big role. The faster you start manufacturing a unique product in your region, the more chances you have to take a leading position in this area of production.

No. 2. Business plan.

Clear and well thought out project own business is a very important factor in entrepreneurial activity.

For your business to be successful, you need to work on the following key points:

Calculate all expected expenses, starting from the purchase of a mini-factory, and ending with the cost of packaging the finished product.
Methods of delivery of products to the consumer, transportation costs.
Market search.
Location of the mini-format plant, search for employees.
Most often they use the countryside, since the cost of land is low, and the level of wages for workers is much lower than in large metropolitan areas.

Number 3. Preparation of necessary documents.

The main advantage in opening a mini factory format is that to start a business it will be enough to take shape in the form Individual Entrepreneur. To do this, you should study the relevant section of the FTS website: https://www.nalog.ru/rn77/ip/interest/reg_ip/petition/.

Everything else happens according to standard scheme: obtaining permission to open a mini-factory from various municipalities; checks of the Ministry of Emergency Situations, etc.

A positive impact on the speed of paperwork and obtaining permission from local authorities is the fact that your business is associated with social significance for the area. For example, a mini waste recycling plant will receive government approval. In this case, there will even be a good chance to receive financial support from the state for business development.

Mini factories for small businesses - an overview of the best options

To date, there are many ideas for the development of small businesses in Russia using mini factories. Such popularity is due, first of all, to the need to make small cash investments in business development.

Also, many investors are attracted by the quick payback of the mini-plant.

Given the above reasons, there are several areas of production that are of great interest to Russian entrepreneurs:

Construction.

The most popular field of activity in our country, which contributes to the emergence of a wide variety of mini factories. There are separate units for the production of concrete, bricks, consumables building materials etc.

Also has a wide range of activities. You can purchase mini-factories of different directions:

meat processing;
production of dairy products;
production of confectionery and bakery products;
juice production, etc.

Waste recycling.
This area of activity, against the backdrop of worldwide concern about the state of environment, is gaining great popularity in the Russian Federation. A significant advantage of such a business is the approval of the authorities, which gives a chance to count on subsidies from the state.
Light industry.
It is quite profitable to open a mini-factory for the production of textile and knitwear (clothes, shoes), household goods, cosmetics, etc.

Whatever area of production you choose, the main thing is to have knowledge in this area, analyze competitiveness and demand for goods. This will greatly increase the efficiency of your business.

Let's look at a few examples that use mini factory formats for small businesses.

Example #1. Brick production.

The cost of such equipment is from 1 million rubles and more. It should be noted that the cost of brick production is quite high. Buying one piece of equipment is not enough here - you will need different equipment. Also, the purchase of raw materials takes a considerable amount of money.

For example, for the manufacture of 1,000 bricks, about 800 kg of cement, 300 liters of water and more than 3,000 kg of basic raw materials will be needed. The capacity of equipment for such a business is usually very high, which also requires high costs- for electricity.

As we can see, a mini brick factory requires considerable material costs. However, the "financial output" from such an enterprise is very good. Many start-up entrepreneurs subsequently expanded their business, which brought even greater profits.

Example #2. Feed production.

It is advisable to open such an enterprise in countryside, closer to farm pastures. Thus, you will quickly gain a clientele and save on the delivery of goods.

This equipment carries out processing and crushing of grain (corn, wheat, barley, etc.). From crusher screen sizes to more product quality depends. In the form of a room, you can use a garage or a barn. Heating is not required.

Due to its favorable location (near grain fields), most of the raw materials can be obtained from local farmers and agricultural enterprises.

Example #3. Concrete production.

To organize such a mini plant, you will need a concrete mixer, with which you can get a high-quality product. This option is likely to be perfect for large construction firms that serve large facilities. This can greatly simplify the work of the organization and save money (no need to turn to third-party services).

The mini format of a concrete plant is often made mobile so that it can be moved from one construction site to another. Transportation can be carried out using a tugboat or a tractor.

To buy such equipment, it is not necessary to be the owner construction organization. It can also be purchased by a private entrepreneur to rent to the same construction companies.

Example number 4. Production of foam blocks.

Foam block is a very popular material in construction. The equipment for their production is somewhat reminiscent of concrete mixers. However, the mixing of the mixture occurs in such a way that peculiar bubbles form in the finished material. This is done using a foam generator.

The main part of the costs for the manufacture of foam blocks will be for the purchase of cement. Before opening such a business, be sure to find a cement supplier that works on favorable terms.

The manufacture of foam blocks attracts many entrepreneurs because it does not require the use of any special technologies. The business is pretty simple and straightforward.

Example number 5. Milk processing.

The milk processing business is more complex than the previous examples. It is a whole complex, which consists of several stages of production. Accordingly, you will need several pieces of equipment to create a full-fledged mini-factory.

Depending on the cost of equipment, such a complex can process from 250 kg to 25 tons of milk in 24 hours. As a result, you can get a variety of dairy products (cottage cheese, Adyghe cheese, sour cream, etc.)

When opening such a business, you must be clearly aware of how much raw materials you will have. It depends on how much money you spend on the purchase of equipment.

To start such production, usually small workshops are organized.

Example number 6. Waste recycling.

This activity is very popular in Europe. The reason for this is the population growth in these countries, which leads to an increase in the amount of garbage produced. In addition, the ecological state of the Earth is getting worse, which forces us to come up with new ways to dispose of household waste.

Since this business area is distinguished by the increased attention of the state and is associated with the environment, it has some difficulties in paperwork. The bureaucratic process can drag on for several months. It is necessary to obtain a license from the Ministry of Ecology, permission from the sanitary and fire services, and much more.

The cost of opening such an enterprise can be measured in several million dollars. However, you can limit yourself to a business that specializes in the disposal of one type of waste. For example, let's say you want to go into plastic recycling.

For this you will need:

sorting unit;
conveyor;
press;
warehouse space.

You can improve your business and buy additional melting furnaces. Such a solution will significantly increase your income, since you will not only sort garbage, but also recycle it.

The following video will tell you about the advantages and disadvantages of mini-production.

Review best business ideas for starting your own mini-business.

Rating of the best mini factories for small businesses

If you decide to create a small business based on the use of a mini plant, then you need to study in detail the characteristics and capabilities of the equipment.

Recently, China has become a leader in the manufacture of such equipment. This is not surprising, because the quality of the equipment is at a fairly high level, and price policy very attractive for a Russian entrepreneur.

Production in the field of small business is a long-term prospect for the owner.

A competent construction of a business provides the possibility of independent planning of tasks.

As a result, the owner gets a lot of free time.

Advantages and disadvantages of compact production

The main advantages of a compact complex of equipment include:

mobility - assembly does not take much time;
a small area that allows you to easily move and be located in rented areas;
the opportunity to open your own business without huge investments, because a mini-factory can be rented or leased;
economy. Significant savings are observed not only due to the cost of equipment, but also due to the fact that it does not need highly skilled workers, therefore, the cost of wages much lower;
high performance can be achieved through technologies and resources that are different from those used in a conventional enterprise;
environmental friendliness, guaranteed by the use of industrial and domestic waste processing technologies and the use of secondary raw materials;
the opportunity to open an exclusive production. The great popularity of such products allows you to set a higher price than for mass products.

Of the minuses, one can single out the fact that most of the mini-production lines are supplied from China, which cannot guarantee their further maintenance. That is, if a machine breaks down, there may simply not be specialists who can fix it.

Manufacturing Area Options

Home conditions are quite suitable for developing your own business. The main thing is to choose the right direction and purchase reliable equipment.

The most suitable activities include:

Manufacturing building and finishing materials, namely: brick, plaster and much more.
Production compound feed. relevant for rural areas. The mobile plant can produce feed, concentrates and feed additives.
food industry. Products are a commodity of mass consumption, that is, you don’t even need to analyze the market - the products will certainly be in demand. The highest popularity went to industries that produce meat and confectionery products, semi-finished products, drinks and salads.
Plastic products. The main advantage of this direction lies in cheap consumables. Here is the practice of making various goods A: clothespins, swimming pools, etc.
Recycling, from which paper, napkins or cardboard containers are subsequently made. All of these products have a small level of demand, but the risk is still minimal, since the cost of production is almost zero.

Equipment from China

Among Russian businessmen the most popular are several Chinese mini-factories:

For the production of bricks. The raw materials are clay, Portland cement and water. Coloring is carried out with the help of a pigment, and sawdust is used to make a hollow brick.
For milk processing. Such equipment can process from 300 to 20,000 liters of raw materials daily. Such a complex allows pouring milk into packages and producing a number of dairy and sour-milk products: kefir, yogurt, butter, cheese, koumiss, etc.
Production of foam blocks. Production this product does not require high costs and high technology, therefore it is an excellent option for entrepreneurs taking their first steps in construction business, since you can organize the process directly on construction site. At the same time, significant savings in materials are observed.
For waste processing. This requires obtaining a license for waste processing and permits from firefighters and Rospotrebnadzor. The main advantage here is high level environmental significance.
Feed production interesting for farmers interested in developing own farms. Such a plant can produce complete feed for animals and birds, feed concentrates, as well as balanced feed additives.
Toilet paper making. hides in itself social significance, so the entrepreneur can safely count on receiving a tax break or a government subsidy. Such products are always in demand, therefore, the correct organization of the business guarantees effective sales.
Alcohol production- ancient technology food industry. The main components are plant fibers: cereals, fruit juice, sugar beets, potatoes, sugar production waste, etc. Among the main advantages of this unique design, it should be noted that the mini-distillery can serve as a distiller for making whiskey, schnapps or grappa, a rectifier for the production of alcohol and ordinary vodka, as well as a universal wort kettle for making beer.

You can see an example of the operation of a milk processing complex in the following video:

How to choose equipment? approximate price

To become the owner of such property, simply order this design from a specific Chinese manufacturer. The reliability and seriousness of the company guarantees a long time of work and timely support. Also, large stores are engaged in the sale of mini-factories.

You can decide on the most suitable kit on the boundless expanses of the Internet. If the choice was made in favor of imported equipment, then it is considered more appropriate to use the services of an intermediary company, since such companies undertake the delivery, registration required documents, installation, etc. Of course, such services increase the cost somewhat, but significantly save nerves and time.

Before proceeding with the purchase of equipment, it is necessary to monitor the sales market for the products planned for production, it is advisable to consider several of its options.

In addition, various firms that practice the sale of industrial complexes should be subjected to careful and detailed study. All costs should be taken into account and remember that the quality of equipment is not something that you can save on.

Pricing is largely dependent on:

the cost of the necessary equipment;
shipping costs;
customs and other documentation;
taxes and trade margins.

In order to prevent unnecessary spending, you need to carefully study all the offers and carefully weigh the expenditure part, since the difference between prices can be quite large. The following indicators mainly affect the cost: the completeness of the plant, the quantity and productivity of equipment.

For example, a complex from China for the production of standard porous bricks with a capacity of 10,000 units in 8 working hours can be bought for 20-25 thousand dollars. And the acquisition of a line that produces 10 times more products in the same time, capable of simultaneously manufacturing paving slabs, will cost at 130 thousand dollars. The cost of modules for the production of foam blocks and foam concrete starts from 100 thousand rubles. and it comes up to 2 million rubles.

At a fairly low price, you can become the owner of a concrete mini-factory domestic production.

It is rather difficult to name the price of the complex that produces and processes food products. Yes, if available 1 million rubles you can think about buying equipment that will allow you to organize a small production of various sauces, canned fish, juices, nectars, pizza, dried mushrooms, potato chips, etc. But a line that processes milk or meat will cost at least 2 million rubles.

AT half a million rubles can fit if you plan to open a cannery or a small brewery. The price of a waste recycling kit depends on what raw materials are used. So, to convert tires into crumb rubber, you need about 1.5 million rubles, but the processing of PET and PVC waste will cost almost in 10 million

A completely feasible type of business activity that will pay for itself within six months is cost-effective, minimum price it will be up to 12,000 USD. No one will be left without customers, because there will always be a demand for home-made sausage.

step by step plan discoveries
What equipment to choose for a mini plant sausage products?
How much can you earn
How much money do you need to start a business?
What OKVED for business
What documents are needed to open
What taxation system to choose for a sausage shop
Do I need permission to open
Production technology

To begin with, you should have a special room or rent it for a mini sausage production workshop. It is forbidden to use equipment for the production of sausages in premises used for housing, in saunas, baths, buildings of former kindergartens, boarding houses, sanatoriums. You need to check exactly how the area you want to rent is designed.

Step by step opening plan

Starting a business, you need to be prepared to obtain licenses and permits. Since the production and sale of food products are subject to strict and mandatory certification for different stages process.

Steps to opening a mini-factory for the production of sausages:

Selection of premises that comply with sanitary and fire regulations. With the possibility of zoning and placement of equipment for the workshop.
Arrangements with reliable suppliers of raw materials.
Personnel selection.
Organization of the production process.
Advertising and sales of products.

What equipment to choose for a mini sausage factory?

In order for the work to be established and the production line not to be idle, it is required:

The presence of at least several chambers for freezing. The first chamber for storage of raw materials, maturation of minced meat products. The second will be used as a place to store finished products for sale.
The presence of two workshops: for and for raw materials.
Low temperature chamber for storage of raw materials.
Territory for heat treatment sausages, such as sausages, sausages, smoked types of sausages.
Area for boning works with meat carcasses.
A room that will be intended for the storage of bulk products.
Availability of living quarters.

But there are also ready-to-use mini workshops, which are a single piece. It fully complies with all mandatory conditions and sanitary standards. The operation of such a workshop is beneficial and convenient because it does not need a separate room and the owner does not need to seek help from consultants who will help organize the work. This option is most suitable for those who are able to allocate land for production.

How much can you earn

Gross income for the month - 17,000. At the same time, expenses for:

1) purchase of raw materials - 9 thousand USD

2) salary fund - 2200 USD

3) communal apartment - 700 USD

4) rent - 300 USD

As a result, the profit of the sausage shop will be about 5 thousand dollars. per month. If you work in two shifts, then the income will increase. Profitability of production - 25-30%. The payback of starting investments will occur in the sixth month of activity.

How much money do you need to start a business?

But if you are planning a mini sausage workshop from scratch, you should also make sure that the production is profitable. According to rough estimates, in order for it to quickly pay for itself, it is necessary to produce at least 200 kg of finished sausages per work shift.

What equipment is required for a mini sausage shop:

table for deboning meat;
special knives that serve for butchering meat carcasses;
meat grinder;
mixing apparatus different types minced meat;
apparatus for kneading minced meat from boiled types of sausages into pates;
a syringe for filling sausage casings with minced meat;
an oven for smoking sausages with a smoke generator.

The quality of the products produced depends on the functional characteristics of the furnace. It should have a whole range of functions that will increase the turnover of the enterprise. Domestic equipment can be purchased much cheaper than foreign counterparts. And it will cost up to 10,000 USD. They come in different types and differ among themselves in a number of some convenient functions.

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Starting cash investments for home-made sausage production will consist of such cost items as paperwork, equipment, workers' salaries and rent. On average, it will cost 16200 USD.

The area under the workshop and the requirements for its size

It is necessary to properly organize the working area, which should be about 55 m 2. Where do these values come from? In fact, you should start from the dimensions of the equipment itself, and then you need to allocate enough space for each workplace for safe work employees. Therefore, based on the standards, we obtain the following data.

On average, for one year you will need about 360 USD. to pay for rented premises for a sausage shop. As a rule, such a workshop can produce 200 kg of finished sausages per day. If you want to increase production volumes, then the area will also need to be expanded.

What staff is required for this enterprise?

If you approach this issue reasonably, then you will need the following employees:

technologist who will be responsible for the sausage processing technology;
several butchers for the section of carcasses;
an accountant for calculating the income and expenses of the workshop;
forwarder;
handymen.

Production personnel.

But since modern technologies allow you to replace work processes with machines, then the number of staff may be less, since it will be possible for one person to occupy more than one position. However, with all this, the most important thing will be a well-thought-out business tactic, because with a negligent attitude, a business can quickly become a loss-making enterprise.

A business plan tailored specifically to your budget and the goals that the mini workshop will fulfill will not interfere. We must not forget that the salary of specialists directly depends on their qualifications. Also an item of expenditure is the accompanying security of the work process and overalls for the staff. It is worth remembering that comfortable working conditions will give not only high working speeds, but also a consistently high income. In the future, you can expand production or open another small sausage shop.

What OKVED for business

The manufacture of sausages belongs to the manufacturing industry, respectively, the main code 10 is responsible for the manufacture of food products. Namely, for the processing and preservation of meat - 10.1, as well as the production of products from the meat of slaughter animals and poultry - 10.13.

What documents are needed to open

You can register as an individual entrepreneur or LLC. For this you need a passport, an application for state registration, a receipt for payment of state duty, a copy of the TIN certificate. If you plan to register an LLC, you will need: an application, the Charter in 2 copies, a decision on the establishment (if there is one participant). Minutes of the founders' meetings and the agreement on the foundation of the company, if established by several members of the company. Then a receipt for payment of state duty.

What taxation system to choose for a sausage shop

The following taxation systems are possible: UTII (single), USN (simplified).

Do I need permission to open

You will also need to register with social insurance and pension funds. Mandatory to obtain a business permit from the SES, veterinary supervision, fire inspection and ROSTEST. The product for sale must be certified and have the manufacturer's mark. Certification of a food product is possible according to the GOST R System and with the help of an application-declaration.

For GOST R certification, one should submit: a manufacturer's or quality system certificate, a hygiene certificate, a test report of the product in a laboratory (specialized and accredited), a veterinary certificate.

Through the statement-declaration, certification occurs in this way. An application is submitted to ROSTEST with the following documents attached: constituent documents and for renting premises (we recommend reading: “”), a scanned copy of the SES permission for activities, an assortment of manufactured products indicating the regulatory and technical base. As well as copies of the NTD for new types of product, approved with the trade authority, sanitary and epidemiological control and taken into account by the All-Russian Research Institute "Standard". Then he also attaches a hygienic certificate, confirmation by production to carry out physical and chemical control. product indicators on their own or an agreement with a special laboratory. And also certification of raw materials and packaging for safety, test samples, an agreement for certification of products, a veterinary certificate.

Having verified the authenticity of the documents, the State Supervision Service inspects the workshop and issues an act of successful verification, and on the basis of it, a certificate of conformity.

Production technology

Technologically, the sausage manufacturing process consists of the following steps:

butchering carcasses;
Separation of pulp from bone, lived from meat (boning and trimming);
Grinding, salting and maturation of meat;
The second grinding of meat;
Making a mass of minced meat;
Syringing, i.e. filling shells with mass;
Knitting and draft of sausages;
Heat treatment: roasting then boiling, semi-smoking, smoking, raw-smoking of sausages;
Cooling and storage.

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For many people, the word plant is associated with huge workshops, smoke and tall chimneys. But that is long gone. Of course, gigantic factories producing oil platforms, ocean-going ships, turbines and steel are in operation and under construction. But huge amount of products that we use in Everyday life produced in mini factories. If only the state or a powerful corporation can build a giant plant, then a small group of people or even one person can create a mini-production for small businesses. You don't always need to have a lot of capital to get started. Recall that the automotive industry and television began with small workshops. Mini-factories in Russia is a fast growing business.

Investing in these industries provides a quick payback, as well as a high rate of return.

What is a mini-factory, in which industries is it most profitable? A mini-factory is an enterprise that employs from a few people to several dozen workers. What are the benefits of mini-factories for small businesses?

Consider everything in order

Mini-factories are extremely mobile. Mobility here is not only the ability to quickly transfer equipment to a new location, but, most importantly, it is the ability to adapt to rapidly changing market requirements. Mini-factories are being rebuilt to new products within days or weeks.
Small-scale production is characterized by high efficiency and profitability (with right choice niches in the market). This is due to the fact that such industries do not have cumbersome administrative and maintenance personnel.
Small-scale custom-made products can be produced at mini-factories. The exclusivity of such works ensures their high profitability.
Mini-factories are characterized by a quick payback. As a rule, they do not require large capital investments during creation.

If you decide to create a mini-factory, then the first task is to determine the field of activity in which you intend to work.

There can be no universal solutions here. It all depends on the region in which you are located, the availability of raw materials, start-up funds, the market situation, etc. However, you can list some areas in which mini-workshops for small businesses are successfully operating. So let's consider some manufacturing business ideas for small businesses.

Production of building materials. In Russia, there are already many mini-factories for the production of bricks, concrete blocks, paving slabs, foam concrete blocks, etc. But this market is still not saturated enough. There are regions, especially remote from the center, where there is a shortage of such materials.
Food production. These are mini-bakeries, the production of dairy products, sausages, exclusive confectionery, soft drinks, dried fruits, etc. It all depends on your small production idea.
Household goods and plastic products. Here you can fully realize your ideas and ideas. One a good idea can make you a millionaire. Think Rubik's Cube. Kitchen appliances, original appliances that make the work of the hostess easier, even souvenirs can be the start of a mini-workshop for a family business.
Household chemicals, auto chemicals, cosmetics. The capital investment is very low here, and the payback is very fast. However, it should be borne in mind that the market in this area is very saturated with goods of various price categories.
Recycling of waste plastics and waste paper. This type of activity is in high demand, but requires licensing and permits from fire and sanitation services.
Manufacture of metal products. Foundry, as well as forging, is easy to organize in limited areas. Production requires experience and sufficient qualifications.

Read also: paving slabs from crumb rubber

Before you start building a mini-factory, you need to conduct a thorough market research of the products that you intend to produce. It is best to start with the products that you are familiar with. It is very important to evaluate the sources and reliability of the supply of raw materials, as well as the costs of marketing products. Assess your real financial possibilities. Indeed, in any work there can be failures and temporary failures. Write a business plan. When drawing up a business plan, take into account the cost of renting production space (if you do not have your own), transportation costs and repair work.

Business plan

Consider drawing up a short business plan for the construction and operation of a mini-factory for the production of foam concrete blocks.

Initial data

An analysis of the situation on the building materials market showed that in our region there is an intensive construction of low-rise buildings and cottages. There is no production of heat-insulating and structural foam concrete in our region. Available nearby cement factory, sand pit, as well as dumps of metallurgical slag. A decision was made to build a mini-factory for the production of foam concrete blocks with a capacity of 10 m3 per shift. The average selling price of foam blocks of various brands is 2400 rubles / m3.

Risk Analysis

The main risks are seasonality construction works. To minimize this factor, during a favorable period of 5-6 months, we create a stock of materials that we sell in winter period for the arrangement of internal partitions. We stop production during the frosty period. Costs for support staff are absent at this time. Taking into account market conditions, existing equipment can produce cinder blocks. The equipment of the mini-plant is mounted and dismantled within 3-5 hours, which allows, at the request of customers, to produce foam concrete directly at the customer's construction site for the installation of monolithic structures.

Purchase of equipment

A set of equipment for producing foam concrete, depending on productivity, costs from 80,000 to 250,000 rubles. We have chosen a set of equipment for 100,000 rubles. Forms for foam blocks decided to make their own. The costs are 20,000 rubles. We have transport (a car with a carrying capacity of 3 tons). Thus, the cost of equipment is 120,000 rubles.

Plant location and preparatory work

The plant is supposed to be located in a production building with an area of 250 m2, which has a connection to the power grid. Water comes from a nearby artesian well. The rental price is 20,000 rubles. per month.

Current cost calculation

The calculation is carried out according to a conservative scenario, taking into account the shutdown of the plant in the winter. The cost of materials, electricity and water for the production of 1 m3 of foam blocks on average (for different grades) is 1400 rubles/m3, including transportation costs. With a production volume of 200 m3 per month, the cost of raw materials will be 280,000 rubles / month. Salary for hired personnel - 80,000 rubles / month, taking into account the UST (two workers are employed in production, we outsource bookkeeping). Rent - 20,000 rubles / month. So, the current costs are 380,000 rubles / month.

Mini-factory payback calculation

The volume of sales per month is 480,000 rubles / month. Profit - 100,000 rubles. The payback period is less than 1.5 months. Thus, even taking into account the need to establish permanent relationships with consumers of products, the mini-factory pays off in one summer season. Taking into account seasonal fluctuations in sales, the income is about 600,000 rubles. in year.

Today you can buy complete mini-factories, both domestic and imported.

Below we give a list of some mini-factories, the payback of which ranges from 6 months to two years.

Production	Initial costs, rub.	Brief description of production
Production of profiles from galvanized sheet	400-600	Bending machines sheet metal allow the production of profiles for drywall systems, drainage, brackets, etc.
Production of tiles and tiles from polymer concrete	300-400	Production of tiles and tiles from sand, cement, waste polymers using press equipment
Production of building mixtures	200-300	Production is based on the preparation of recipes from finished raw materials (sand, gypsum, additives, etc.), grinding and packaging.
Mini bakery	500-600	Very quickly payback production, subject to successful placement, a wide range, high quality products.
Production of polyurethane foam insulation for pipes and heating mains.	400-500	Production is based on injection of polyurethane foam mass into molds to obtain "shells" that are attached to pipes of various diameters.
Production of bricks and cinder blocks	from 1000000	The payback of production depends on the proximity and availability of raw materials (slag, clay, sand), as well as consumers in the region. Well-designed, high-quality recipes from available raw materials ensure quick sales and high profitability.
Mini pet food plant	200-300	There are complete mini plants on the market. Suppliers often offer a set of basic product recipes.
Production of sauces, mayonnaises and ketchups	800-900	In large cities, there is high competition in this segment, but in remote areas, production will be highly profitable.
Production of PVC profile windows	500-600
Production of exclusive paintwork materials	200-300	Complete equipment with a set of basic recipes allows the production of luminous and fluorescent paints.
Manufacturing of building nails	600-700	Production is implemented on a small area, does not require a large number of workers. Could be the backbone of a family business.

Any car after some time of use will need the right maintenance, even if it is very expensive and reliable. Therefore, it is necessary to choose an excellent car service. Using diagnostic equipment, you can perform...

Iron casting is the main direction in the activity of a significant number of enterprises from the field of metallurgy. Cast iron products are in high demand. These products can be used for a long time. They are very durable. Productions that use special...

Drywall is a building and finishing material, the structure of which is similar to a sandwich, the role of the layer here is assigned to the molding gypsum mixture, and cardboard sheets limit it. The line for the production of drywall was created for the purpose of its production. Any production is based on the form...

Large investments are considered one of the main disadvantages manufacturing businesses, but there is an opportunity to find a business idea that does not require large investments. to produce soap self made With the use of equipment such as a soap production line, it is possible, without investing too much...

Expanded polystyrene is a gas-filled material that is obtained from polystyrene, copolymers of styrene and its derivatives. The technology for producing expanded polystyrene is associated with equipment such as a line for the production of expanded polystyrene, as well as filling styrene granules with a gas dissolved in polystyrene...

Wood-polymer composites are materials where wood is mixed with monomers, which are then polymerized together with wood in order to acquire the desired properties. They are simply mixed during extrusion. The WPC production line is designed for this purpose. As a rule, given to the mother ...

Today, most feed manufacturers are trying to switch to new technology, intended for the production of granulated mixed fodder. For this, a line for the production of granular feed is used. There are many reasons, some of them should be considered. Compound feed or feed lubricants...

The production of foam blocks with different parameters needs equipment such as a line for the production of foam blocks. In addition, you need a large number of various forms. All this can be replaced by a line for the production of foam blocks in the form of a cutting complex, which is part of the equipment for the production of...

The line for the production of double-glazed windows is designed for the production of double-glazed windows with the simultaneous use of a spacer-sealing tape. The line for the production of double-glazed windows "ALBA" is considered an absolute analogue of the English and American horizontal lines designed for the production of...

Fiberboard lamination equipment and steam vacuum press are key components equipment such as MDF production line. MDF production line has great advantages compared to multilayer MDF production lines. Fiberboard Laminating Equipment Use...

Reinforced concrete structures and products are made at landfills or special factories. The precast concrete production line is designed to produce reinforced concrete products. Technological process The production of reinforced concrete products consists of a series of successive ...

The line for the production of dry building mixtures was created with the aim of efficient production of this material. To provide high quality of the work performed, today more and more often dry mixes are used, for the manufacture of which equipment such as a line for the production of dry construction materials is used ...

The plywood production line is necessary for those entrepreneurs who are engaged in the production of this material. The plywood production line works as follows. A log or churak is cleaned of bark and pollution and subjected to moisture-thermal treatment for several hours. After softening...

Entrance metal doors are an essential attribute of any apartment and various premises with buildings where safety for owners is paramount. In this article, there is an opportunity to talk about the production of metal doors, equipment such as a metal door production line and ...

Plant "Universal" managed to develop and launch the production of such equipment as a line for the production of pallets. The pallet production line is designed to produce small and medium batches of products, it has a modular design, so the line can be placed in a small room. ...

A line of Saomad machines or an automatic computerized center called WOODPECKER allows the processing of parts whose parameters are set in the program using an external medium or an easily accessible interface. We are talking about equipment such as a window production line (not...

The mineral wool production line provides the possibility of producing mineral wool based on vitreous fiber. Due to this raw material, mineral wool has high efficiency in providing thermal insulation and sound insulation, this allows you to save a significant part of the...

Everyone needs artificial foundation, so most beekeepers try to make it on their own, using handicraft installations or small machines such as waffle irons, etc. On such equipment it is difficult to achieve the desired characteristics. When installed in a hive, artisanal honeycomb warps, it ...

The line for the production of stew was created with the aim of obtaining canned meat. They are produced in glass and tin cans. Canned meat is very popular among the population, so manufacturers are willing to purchase such equipment. Like a stew production line. Use stew to cook...

There are companies that offer their customers automated production lines for the production of foam concrete. We are talking about products made of non-autoclaved cellular concrete, providing high quality products and their high geometric accuracy, which meets modern requirements to p...