Instructions for the person responsible for the implementation of production control during the operation of the ps. Organization of the safe operation of the PS as part of the
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1. General Provisions
1.1. This manual has been developed in accordance with the requirements of "" approved. by order Federal Service on environmental, technological and nuclear supervision dated November 12, 2013 No. 533.
1.2. Implementation Specialist production control during the operation of lifting structures (hereinafter referred to as the responsible specialist) is appointed by order CEO, after passing certification in the field industrial safety and receive instructions.
1.4. Re-certification of a responsible specialist is carried out at least once every 5 years.
1.5. The responsible specialist reports to the head of the department of labor protection, industrial and environmental safety, and in his absence - to the general director.
1.7. The responsible specialist exercises production control over the safe operation of lifting structures, removable load-handling devices, containers and rail tracks.
1.8. For the period of vacation, business trip, illness and in other cases of absence of a responsible specialist, the execution of his duties is assigned by order to another employee with the appropriate qualifications.
1.9. The responsible person must know:
1.9.1. Hazardous Safety Rules production facilities on which lifting structures are used;
1.9.2. Rules for the installation of electrical installations (PUE) section "Electrical equipment of cranes";
1.9.3. Rules on labor protection during the operation of electrical installations;
1.9.4. job description;
1.9.5. Requirements of instructions for the operation of lifting structures of manufacturers;
1.9.6. responsible for the maintenance of lifting structures in working condition and specialists responsible for safe production using lifting structures.
Production instructions for personnel engaged in the repair and maintenance of lifting structures;
1.9.8. Guidelines for the inspection of hoisting machines that have worked normative term services;
1.9.9. Information letters of Rostekhnadzor on the prevention of accidents and accidents during the operation of lifting structures.
2. Responsibilities
2.1. The responsible person must:
2.1.1. To carry out production control over the technical condition and safe operation of lifting structures, removable load-handling devices, containers, rail tracks and take measures to prevent violations of safety rules;
2.1.2. Carry out technical examinations of lifting structures not registered with Rostekhnadzor, as well as keep records of them;
2.1.3. Supervise the implementation of issued state. inspectors of Rostekhnadzor prescriptions;
2.1.4. Monitor adherence to schedules for repairs, maintenance and periodic inspections lifting structures, rail tracks, removable load-handling devices and containers;
2.1.5. Participate in commissions for the certification of specialists in the field of industrial safety and testing the knowledge of maintenance and repair personnel;
2.1.6. Check compliance with the procedure for the admission of personnel to maintenance of lifting structures established by the safety rules;
2.1.7. Monitor the availability and implementation of instructions by service personnel and responsible specialists;
2.1.8. Check compliance with the requirements of safety rules, projects for the production of work and technological maps in the production of work using lifting structures;
2.1.10. Check availability at work site technical documentation for the operation of lifting structures;
2.1.11. Monitor compliance with the established procedure for putting lifting structures into operation;
2.1.12. Check compliance with the procedure established by the owner for the allocation and direction of mobile lifting structures to objects;
2.1.13. To bring to the attention of service personnel, managers and specialists related to the operation of lifting structures information on the state of accidents and injuries, with an analysis of violations during the operation of lifting structures;
2.1.14. To be present at inspections of the state of technical safety of lifting structures by representatives of Rostekhnadzor bodies.
2.2. The specialist responsible for the implementation of production control during the operation of lifting structures should not allow their work if, during the check, he found that:
2.2.1. Repair and maintenance of lifting structures is carried out by personnel who have not passed the knowledge test;
2.2.2. Specialists responsible for the safe performance of work with the use of lifting structures and specialists responsible for the working condition of lifting structures have not been appointed;
2.2.3. The period of technical examination of lifting structures has expired;
2.2.4. The instructions issued by him or Rostekhnadzor bodies to ensure the safe operation of hoisting machines have not been fulfilled;
2.2.5. Technical malfunctions were identified on lifting structures: cracks or deformations of metal structures, loosening of fasteners in the joints of metal structures, malfunction of safety devices and devices, malfunction of the control system, unacceptable wear of hooks, ropes, chains, malfunction of mechanisms and brakes, malfunction of the rail track, malfunction of grounding or electrical equipment;
2.2.6. There are no removable load-handling devices and containers corresponding to the mass and type of transported goods or they are faulty;
2.2.7. Works are carried out without projects for the production of works, technological maps, work permits;
2.2.8. Measures for the safe conduct of work, set out in the projects for the production of work, technological maps, work permits, have not been implemented;
2.2.9. Passports of lifting facilities or information about its registration with the bodies of Rostekhnadzor are missing, lost;
2.2.10. Work with the use of lifting structures is carried out in violation of safety rules and instructions, which can lead to an accident or injury to people.
3. Rights
3.1. The specialist responsible for the implementation of production control during the operation of lifting structures has the right to:
3.1.1. At any time, visit workshops and areas related to the operation of lifting structures, check them technical condition, terms of Use. as well as compliance by managers and specialists, and maintenance personnel with safety rules, production instructions and other regulations in the field of industrial safety;
3.1.2. Stop the operation of lifting structures in the cases specified in clause 2.2. this instruction;
3.1.3. Require from the technical services of the enterprise, managers and specialists, the presentation for verification of documents on issues related to the operation of lifting structures;
3.1.4. To give instructions obligatory for the administration of workshops, departments and set deadlines for the elimination of identified violations;
3.1.5. Raise a question before the administration of the enterprise about the removal from the performance of work on the repair and maintenance of lifting structures of persons who violate the requirements of federal and local regulations in the field of industrial safety;
3.1.6. Raise the issue of punishing employees responsible for violations of industrial safety requirements during the operation of lifting structures.
4. Responsibility
4.1. The specialist responsible for the implementation of production control during the operation of lifting structures is responsible in accordance with applicable law for.
Question:“According to the current industrial safety requirements, is it possible to appoint specialists responsible for
for the safe performance of work with the use of PS (lifting structures) foremen?
Answer:"Operating on the territory Russian Federation Federal norms and rules in the field of industrial safety "Safety Rules for Hazardous Production Facilities Using Lifting Structures", approved by the order of Rostekhnadzor dated November 12, 2013 No. 533, registered by the Ministry of Justice of the Russian Federation on December 31, 2013, reg. No. 30992 (hereinafter - FNP for PS) does not provide for the appointment of foremen as specialists responsible for the safe performance of work using PS (clause 23 "g" of the FNP for PS).
Question:“During the operation of lifting structures (cranes, hoists (towers), construction hoists, manipulator cranes) in accordance with the requirements of subparagraph “g” of paragraph 23 of the Federal norms and rules in the field of industrial safety “Safety rules for hazardous production facilities that use lifting structures ”, approved by the order of Rostekhnadzor dated November 12, 2013 No. 533, registered by the Ministry of Justice of the Russian Federation on December 31, 2013, reg. No. 30992 (hereinafter referred to as FNP for PS), an organization operating a hazardous production facility where lifting structures are used (hereinafter referred to as HIF with PS) are assigned:
a specialist responsible for the implementation of production control during the operation of the substation;
a specialist responsible for maintaining the PS in working order;
a specialist responsible for the safe performance of work using PS.
Can an organization operating HIFs with PS involve employees of other organizations, including specialized ones, licensed by Rostekhnadzor for the right to conduct an industrial safety review, to perform the duties of these specialists?
Answer:“Clause 151 of the FRR on PS determines that the number of specialists of the operating organization should be determined by the operating organization’s administrative act, taking into account the requirements of subparagraph “g” of paragraph 23 of these FRR, as well as taking into account the number and actual operating conditions of the PS. According
with subparagraph “g” of paragraph 23, an organization ( individual entrepreneur) operating HPF with SS (without own services repair, reconstruction or modernization) (hereinafter referred to as the operating organization), must comply with the requirements of the manuals (instructions) for the operation of the available substations and perform, incl. the following requirements:
Develop and approve by an administrative act of the operating organization instructions with official duties, as well as a list of names of persons responsible for industrial safety in the organization from among its certified specialists:
a specialist responsible for the implementation of production control during the operation of the substation;
a specialist responsible for maintaining the PS in working order;
a specialist responsible for the safe performance of work using PS (hereinafter referred to as the Specialists).
Based on the specified appointment of Specialists from among the employees third parties not allowed. However, FNP for PS
do not establish restrictions on the involvement of specialists working part-time (Article 282 of the Labor Code of the Russian Federation). At the same time, these specialists bear full responsibility for compliance with the requirements established by the FNP for PS.
Job description
for a specialist responsible for the implementation of production control during the operation of lifting structures.
This job description was developed in accordance with the Federal norms and rules in the field of industrial safety "Safety rules for hazardous production facilities that use lifting structures" approved by order of Rostekhnadzor dated November 12, 2013. No. 533. Rules for the organization and implementation of production control over compliance with industrial safety requirements at a hazardous production facility, approved. Decree No. 263 of March 10, 1999 (as amended by Decrees of the Government of the Russian Federation No. 49 of February 1, 2005, No. 526 of June 21, 2013), hereinafter referred to as the Rules.
1. General Provisions
1.1. In accordance with the Rules, an organization (individual entrepreneur) operating HIFs with lifting facilities (hereinafter referred to as PS) must appoint a specialist responsible for exercising production control during the operation of PS.
1.4. The specialist responsible for the implementation of production control during the operation of the substation is appointed by order of the Deputy General Director for Production after passing certification in the prescribed manner for knowledge of the Rules and job description.
1.5. Periodic verification of the knowledge of the specialist responsible for the implementation of production control during the operation of the substation should be carried out at least once every 5 years in the prescribed manner.
1.6. The specialist responsible for the implementation of production control during the operation of the substation reports to the Deputy General Director for Production.
1.7. The specialist responsible for the implementation of production control during the operation of the substation must work according to the plan approved by the Deputy General Director for Production. On the implementation of the work plan, the specialist responsible for the implementation of production control during the operation of the substation must submit a monthly report to the Deputy General Director for Production.
1.8. The specialist responsible for the implementation of production control during the operation of the substation must have a secondary specialized or higher technical education corresponding to the profile of the production facility;
1.9. The specialist responsible for the implementation of production control during the operation of the substation also supervises the safe operation of removable load-handling devices, containers and crane tracks.
1.10. During vacation, business trip, illness or in other cases of absence of a specialist responsible for the implementation of production control during the operation of the substation, the execution of his duties should be assigned by order to another employee who has the appropriate qualifications and has passed certification.
1.11. The specialist responsible for the implementation of production control during the operation of the substation must know:
1) HIF safety rules on which PS are used;
2) Rules for organizing and exercising production control over compliance with industrial safety requirements at a hazardous production facility;
3) Rules technical operation electrical installations of consumers and the Rules for labor protection during the operation of electrical installations of consumers;
4) This manual, instructions for the specialist responsible for the safe performance of work using PS, instructions for the specialist responsible for maintaining the PS in good condition.
5) operation manual for hoisting machines;
6) job descriptions for personnel for the maintenance of hoisting machines;
7) instructions for supervising the manufacture, repair and installation of lifting structures;
8) guidelines on the inspection of lifting machines that have worked out the standard service life;
9) information letters and other instructions from Rostekhnadzor bodies on the prevention of accidents and accidents during the operation of lifting machines.
2. Responsibilities
2.1. The specialist responsible for the implementation of production control during the operation of the substation is obliged to:
1) supervise the technical condition and safe operation of hoisting machines, removable load-handling devices, containers, crane tracks and take measures to prevent violations of safety rules;
2) carry out inspection of hoisting machines and issue permits for their operation in cases stipulated by safety rules;
3) control the implementation of the instructions issued by the bodies of Rostekhnadzor and their own, as well as other instructions of the bodies of Rostekhnadzor on the prevention of accidents and accidents during the operation of lifting structures;
4) monitor compliance with repair schedules, maintenance and periodic inspections of lifting structures, crane tracks and inspection of removable load-handling devices and containers;
5) participate in commissions for periodic testing of the knowledge of maintenance and repair personnel;
6) check compliance with the procedure established by the safety rules for allowing personnel to service hoisting machines, as well as the knowledge of the personnel at the workplace;
7) control the availability and implementation of instructions by maintenance personnel, specialists responsible for maintaining the PS in good condition and specialists responsible for the safe performance of work using the PS;
8) check compliance with the requirements of safety rules, projects for the production of work and technological maps in the production of work by hoisting machines, paying particular attention to:
a) the correct installation of cranes and hoists during their operation;
b) compliance with work permits when performing work near power lines and on crane tracks of bridge and cantilever mobile cranes;
c) the correctness of the applied methods of slinging loads and the choice of removable load-handling devices and containers;
d) compliance with the dimensions of the warehousing of goods;
e) the use by workers of the correct methods of work and their observance of personal security measures;
9) control the holding in deadlines surveys of lifting structures of machines that have completed their standard service life by specialized organizations;
10) check at the work site for the availability of technical documentation for the operation of hoisting machines and its compliance with safety rules;
11) control compliance with the procedure for putting hoisting machines into operation established by safety rules;
12) check compliance with the procedure established by the owner for the allocation and direction of self-propelled jib cranes, loader cranes and hoists to objects;
13) to be present at inspections of the state of technical safety of lifting structures by representatives of Rostekhnadzor bodies or specialists of an engineering center that has the appropriate permit (license) to carry out such work.
2.2. The specialist responsible for the implementation of production control during the operation of the PS should not allow them to work if, during the check, he established that:
1) maintenance of the substation is carried out by an uncertified crane operator, driver (operator) of a loader crane, pipe-laying crane, driver construction hoist, slinger, cradle worker;
2) specialists responsible for maintaining the PS in good condition and specialists responsible for the safe performance of work using the PS have not been appointed;
3) the period of technical examination of the PS or a special examination of the PS that has completed its standard service life has expired;
4) instructions (acts) issued by him or Rostekhnadzor bodies to ensure the safe operation of the substation have not been fulfilled;
5) technical malfunctions were detected on the lifting structure: cracks or deformations of metal structures, loosening of fasteners in the joints of metal structures, malfunction of safety devices and devices, malfunction of the control system, unacceptable wear of hooks, ropes (chains) and their fastenings, malfunction of mechanisms and brakes, malfunction of the crane or rail track, malfunction of grounding or electrical equipment, non-compliance of the electrical circuit of the construction hoist with the project;
6) there are no removable load-handling devices and containers corresponding to the mass and type of transported goods or they are faulty;
7) work is being carried out without projects for the production of work, technological maps, work permits;
8) the measures for the safe conduct of work, set out in the projects for the production of work, technological maps, work permits, have not been completed;
9) the passport of the hoisting machine or information about its registration with the bodies of Rostekhnadzor are missing, lost;
10) work with the use of PS is carried out with dangerous violations of the rules and instructions, which can lead to an accident or injury to people.
2.3 The specialist responsible for the implementation of production control during the operation of the substation upon detection of violations specified in clause 2.2 of the Instruction is obliged to immediately notify the general director (deputy general director for production) of this, with the issuance of an appropriate order.
3. Rights
3.1. The specialist responsible for the implementation of production control during the operation of the substation has the right to:
1) visit at any time, in accordance with the procedure established at the enterprise, the areas where hoisting machines operate, check their technical condition, operating conditions, as well as compliance by engineering and technical workers and maintenance personnel with safety rules and production instructions;
2) issue appropriate instructions to prevent the operation of the PS in the cases specified in clause 2.2 of this instruction;
3) require from the technical services of the enterprise, specialists responsible for the maintenance of lifting machines in good condition and for the safe performance of work by lifting structures, to present for verification documents on issues related to the operation of the substation;
4) issue binding instructions (acts) and set deadlines for the elimination of identified violations;
5) participate in the activities of the commission to investigate the causes of accidents, incidents and accidents at hazardous production facilities;
5) raise a question with the administration of the enterprise (organization) about the removal of untrained and non-certified persons from the service of lifting machines, as well as persons violating safety rules and instructions;
6) raise the issue of punishing employees responsible for violations of safety rules and instructions.
4. Responsibility
4.1. The specialist responsible for the implementation of production control during the operation of the substation is responsible in accordance with applicable law for:
1) violation of safety rules and failure to comply with the job description;
2) failure to take measures to prevent the operation of hoisting machines with dangerous violations of safety rules and instructions that can lead to an accident or injury to people.
Deputy General Director for Production ______________________________
OT Specialist________________________________________________________________
Familiarized with the instruction:
| the date | FULL NAME. | Position | Signature |
B.9.31. Operation of hazardous production facilities that use lifting structures designed for lifting and moving
Cargo
Topic 1. General requirements for PS
Question 1. Which of the HPFs listed below are not subject to the requirements of the FNP PS?
At HIFs where ropeways are operated
Question 2. Which of the following HPFs are subject to the requirements of the FNP PS?
At HIFs, where cargo electric trolleys are operated, moving along elevated rail tracks together with the control cabin
Question 3. What document confirms the compliance of the PS with the requirements of technical regulations?
Certificate or declaration of conformity
Question 4. Which mobile PSs do not require proof of eligibility technical regulation"On the safety of wheeled Vehicle»?
Cranes - pipelayers
Question 5. H What is meant by the term "Elevating Structure Incident"?
Failure of the PS used at the HIF, resulting in the PS inoperable, preventing its continued operation without repair
\ Question 6. H is understood by the term "Operating and I"?
Operation - stage life cycle The PS on which it is implemented is maintained and its quality is restored. The operation of the PS includes the use for its intended purpose (work), transportation, installation, storage, Maintenance and repair
Question 7. What is meant by the technical examination of the substation?
A set of administrative and technical measures aimed at confirming the operability and industrial safety of the substation in operation
Question from 8. What what is meant by the term "crane cycle"?
The set of operations associated with the transportation of cargo by a crane during operation, from the moment when the crane is ready to lift the load, until the moment it is ready to lift the next load
Question 9. Which of the listed PS are not subject to registration in the bodies of Rostekhnadzor?
Pipelay Cranes
Question 10. Which of the listed PS are subject to registration in the bodies of Rostekhnadzor? Lifts and towers designed to move people
Question 11. Does an organization operating HPF with PS have the right to involve specialists from third-party organizations as: a specialist responsible for the implementation of production control during the operation of PS; a specialist responsible for maintaining the PS in working order; a specialist responsible for the safe performance of work using PS?
Has no right
Question 12. Who must be informed by HIF employees directly involved in the operation of the substation about the threat of an emergency?
Your immediate supervisor
Topic 2. Repair, reconstruction or modernization of the HIF substation
Question 1. What should be done for substations that have completed their service life in order to extend their service life?
Overhaul or complete repairs, as well as industrial safety expertise
Question 2. Which organization is responsible for the operation of the PS not equipped with limiters, indicators and recorders necessary to ensure the industrial safety of the process in which the PS is used by the Federal Norms and Rules?
For the operating organization of the substation
Question 3. Representatives of which organizations sign the protocol in case of loss of long-term storage information during the repair of the recorder of the parameters of the PS operation?,
A specialized organization that carries out repair of the substation and the operating organization of the substation.
Topic 3. Operation of PS HPF
Question 1. Which organization has the right to make changes to the developed PPR (project for the production of works of the PS) to perform construction and installation work?
Only the organization - the developer of the WEP
Question 2. How much higher than objects and equipment encountered on the way should crane booms be when they are rotated or moved?
Not less than 500 mm
Question 3. What are the installation requirements for floor or radio operated cranes?
There must be free passage for the worker operating the crane
Question 4. In what cases is it possible to install stationary electric hoists or winches over production floors to lift goods through a hatch in the ceiling?
Installation not allowed
Question 5. At what position of the crane on the elevated rail track should the compliance of the distance from the protruding parts of the ends of the crane to the columns, walls of the building and the railings of the passage galleries be checked?
With a symmetrical arrangement of the crane wheels relative to the rail
Question 6. What is the distance from the top of the crane, moving along the elevated rail track, to the ceiling of the building or building structures above the crane?
Not less than 100 mm
Question 7. What is the distance from the lowest point of the crane (not counting the lifting body), moving along the elevated rail track, to the floor of the workshop or sites where people can be during the operation of the crane (with the exception of sites intended for crane repair)?
Not less than 2000 mm
Question 8. What is the distance from the lower protruding parts of the crane (not counting the lifting body), moving along the elevated rail track, to the equipment located in the coverage area?
Not less than 400 mm
Question 9. What is the horizontal distance between the protruding parts of the crane moving along the ground crane track and stacks of goods located at a height of up to 2000 mm from the level of work platforms?
Not less than 700 mm
Question 10. What is the vertical distance from the counterweight console of the tower crane to the platforms where people can be?
Not less than 2000 mm
Question 11. At what distance from building elements, equipment and cargo stacks should electric hoists and monorail trolleys with automatic or semi-automatic control be installed, if during the movement these PS are not accompanied by an operator?
In such a way that during the movement to exclude the possibility of touching the elements of the building, equipment and cargo stacks with the cargo
Question 12
With the owner of the line
Question 13. In which case is it allowed to install a jib crane, a crane-manipulator only on two or three outriggers?
Not allowed, PS is installed on all outriggers
Question 14. Who determines the procedure for the operation of a crane near a power line made with a flexible insulated cable?
Line owner
Question 15. What distance should be observed between the crane boom and the contact wires when operating boom-type cranes under the included contact wires of urban transport in the presence of a limiter (stop)?
Not less than 1.0 m
Question 16. In what cases is it allowed to unload (load) bricks on pallets without fencing?
Only when unloading (loading) vehicles on the ground (and from the ground)
Question 17. What kind of loads during the tilting operation are called "loads of complex configuration"?
Loads with a shift in the center of gravity
Question 18
Not more than 200-" 00 mm
Question 19 precarious position?
Forbidden
Question 20
Only in cases of using guide blocks that ensure the vertical position of the cargo ropes
Question 21
If the load is lifted only by the boom telescoping mechanism
Question 22, When is it permissible to turn a lifted load by hand?
In cases where the load is raised to a height of not more than 1000 mm
Question 23. Which requirement for the safe operation of the substation is indicated incorrectly?
Measures for the safe descent of crane operators should be indicated in technological map
Question 24
If the shop (span) is not equipped with walk-through galleries along the rail track
Question 25
Preventing falls from a crane caused by the sudden start of movement of the crane or
his cargo trolley, run over by a neighboring crane, as well as electric shock,
falling on railroad tracks or crane beams
Question 26
Substation must be de-energized and measures must be taken to prevent their hijacking by the wind
Question 27 technological processes slings?
Tested and marked lifting devices and containers corresponding to the mass and nature of the goods being moved
Question 28 telephone communication?
When erecting buildings or structures with a height of more than 36 m
Question 29
In places of constant loading and unloading of cars and gondola cars
Question 30
Prohibited in all cases
Question 31
The load falling on each PS should not exceed the carrying capacity of the PS
Question 32 service premises where can people be?
Not allowed
Question 33
During operation of the PS equipped with a controlled gripper, grab or magnet
Question 34. Who issues a permit to start up a jib crane?
The specialist responsible for the implementation of production control during the operation of the substation, or the specialist responsible for safe execution works with the use of PS, depending on specific cases
Question 35
AT special magazine accounting and inspection
Question 36
Commission decision i
Question 37. Who is the chairman of the commission established to decide on the commissioning of the substation after the installation of bridge-type cranes and a portal crane using welding? *
Authorized representative operating organization
Question 38. Who is appointed as the chairman of the commission established to decide on putting into operation, when changing the operating organization for a substation that has completed its service life?
Authorized representative of the operating organization
Question 39. How many days before the start of the work of the commission must the operating organization notify in writing the organizations whose representatives are included in the commission, about the work of the commission to put the substation into operation?
Not less than 10 days
Question 40. When are production instructions issued to personnel servicing the PS?
Before admission to work, against receipt
Question 41
Specialist responsible for the safe performance of work using PS
Question 42
A signalman from among the slingers must be appointed
Question 43
Specialists responsible for the safe performance of work using PS, crane operators (operators) and slingers
Question 44
Head of the operating organization performing work with the use of PS
Question 45
The strength of the wind at which its work is not allowed
Question 46
If it is provided for by a specially developed PPR %
Question 47
Guidelines (instructions) for the operation of the PS, and in the absence of instructions in it, the requirements of the FNP PS
Question 48. Which of the listed substations is allowed to carry out a full technical examination once every 5 years?
Substation serving electric and pumping stations, compressor units
Question 49
At least once every 12 months
Question 50
At least once every 3 years, with the exception of rarely used PS Question 51. What should be done after overhaul PS?
Extraordinary full technical examination
Question 52. In which of the following cases, during an extraordinary full technical examination of a substation, only static tests are carried out?
After replacing the lifting device
Question 53. Who should carry out the technical examination of the substation?
The specialist responsible for the implementation of production control during the operation of the substation with the participation of the specialist responsible for maintaining the substation in working condition
\J- Question 54 non-destructive testing suspension parts for lamellar hooks of cranes transporting molten metal and liquid slag?
The operating organization, unless otherwise specified in the operating manual of the substation
Question 55
If it is provided for by the PS passport
■ "Question 56. What is the duration of the static test of cable cranes?
Question 57 \ boom type is considered to have passed the static test?
If within 10 . in a minute the lifted load will not fall to the ground, and no cracks, residual deformations and other damage to metal structures and mechanisms were found
Question 58 ■
The mass of which is on! 0% exceeds its nameplate capacity
Question 59
Each mechanism must be tested by static and dynamic load
Question 60
With the one installed at the time of the
Question 61. What are the requirements for steel ropes installed on substations when replacing previously installed ones?
Steel ropes must comply with the brand, diameter and breaking force specified in the PS passport and have a certificate of the manufacturer
Question 62. What requirements must steel chains installed on substations meet?
Steel chains must comply with the grade and breaking force specified in the PS passport, have a certificate from the chain manufacturer.
Question 63
Requirements of design and operational documentation for the rail track
Question 64
In all of the above cases
Question 65
It is allowed only after the development of measures to prevent the collision of operating cranes with rolling stock and coordination with the organization in charge of the organization of traffic on the railway tracks
Question 66
If necessary
Question 67
Crane operator (operator) to the extent stipulated production instruction
Question 68 scheduled inspection state of the rail tracks of the substation by a specialist responsible for maintaining the substation in working condition?
After every 24 work shifts
Question 69
Specialized organization
Question 70
At least once every three years
Question 71. How many branches for slings with more than three branches are taken into account in calculating their carrying capacity?
No more than three branches
Question 72
Every month
Question 73
Act or protocol
Question 74. In which of the following cases does the operating organization have the right to allow the substation to work?
For a rarely used substation, more than three years have passed since the previous technical examination
Question 75
15% or more of the value of the corresponding size of the unworn profile
Question 76. Which of the following is a condition for rejecting a crane rope that has been subjected to surface wear or corrosion?
Reducing the rope diameter by 7% or more compared to the nominal diameter even in the absence of visible wire breaks
Question 77. What mode of loading of PS mechanisms does not exist?
L2 - moderate
Question 78
More than 3.0% of the original ) size
Approved by resolution (order)
Gosgortekhnadzor of Russia dated 18.06.99 No. 41
Model provision on responsible for implementation
production control over compliance with the requirements
industrial safety in the operation of vessels,
working under pressure
1. General Provisions
1.1. The present model provision developed on the basis of the Federal Law "On Industrial Safety of Hazardous Production Facilities", approved by Decree of the President of the Russian Federation of July 21, 1997 No. 116-FZ, Rules for organizing and exercising production control over compliance with industrial safety requirements at a hazardous production facility, approved by resolution of the Government of the Russian Federation No. 263 of March 10, 1999, Rules for the Design and Safe Operation of Pressure Vessels, approved by Resolution No. 20 of the Gosgortekhnadzor of Russia of April 18, 1995.
1.2. The Regulation establishes the procedure for organizing and exercising production control over compliance with industrial safety requirements in the operation of pressure vessels, and is mandatory for all legal entities regardless of the organizational and legal form.
2. Organization of production control
2.1. Each organization operating pressure vessels develops a regulation on production control, taking into account the purpose of pressure vessels.
2.2. The regulation on production control is approved by the head of the operating organization with the obligatory approval of the relevant territorial body of the Federal Mining and Industrial Supervision of Russia.
2.3. The head of the operating organization is responsible for the organization and technical support of production control in accordance with the legislation of the Russian Federation.
2.4. The main tasks of production control:
a) ensuring compliance with industrial safety requirements in the operating organization;
b) analysis of the state of industrial safety in the operating organization, including through the appropriate examinations;
c) development of measures aimed at improving the state of industrial safety and preventing damage to the environment;
d) control over compliance with industrial safety requirements established federal laws and other regulatory legal acts;
e) coordination of work aimed at preventing accidents on pressure vessels and ensuring readiness for localization of accidents and liquidation of their consequences;
f) control over the timely conduct of technical examinations and diagnostics of pressure vessels, repair and verification of control measuring instruments;
g) control over the observance of technological discipline.
2.5. Production control in the operating organization is carried out by an employee or production control service appointed by the decision of the head of the organization.
2.6. The functions of the person responsible for the implementation of production control are recommended to be assigned to:
for one of the deputy heads of the operating organization, if the number of personnel servicing pressure vessels is less than 150 people;
for a specially appointed employee, if the number of personnel serving pressure vessels is from 150 to 500 people;
for the head of the production control service, if the number of personnel servicing pressure vessels is more than 500 people.
2.7. The employee responsible for the implementation of production control must have:
higher technical education corresponding to the profile of production, which operates pressure vessels;
at least 3 years of experience in servicing pressure vessels;
certificate confirming passing the test of knowledge of the Rules for the Design and Safe Operation of Pressure Vessels and others normative documents for the operation of vessels.
2.8. Organizations operating pressure vessels submit annually information on the organization and technical support of production control in territorial bodies Gosgortekhnadzor of Russia.
2.9. Information on the organization and technical support of production control should contain the following information:
a) an action plan to ensure industrial safety for the current year;
b) organization of the industrial safety management system;
c) the name of the employee responsible for the implementation of production control, his position, education, work experience in the specialty, the date of the last certification in the field of industrial safety;
d) the number of pressure vessels, with a description of the main potential sources of danger and the possible consequences of accidents;
e) implementation of the action plan to ensure industrial safety, the results of inspections, the elimination of violations, the implementation of the instructions of the Federal Mining and Industrial Supervision of Russia for the past year;
f) action plan for localization of accidents, incidents and elimination of their consequences;
g) state technical support work on the implementation of production control;
h) copies of the liability risk insurance contract for causing harm during the operation of pressure vessels;
i) condition of pressure vessels subject to mandatory certification;
j) the results of the survey and control tests of pressure vessels;
k) a plan for conducting control and preventive inspections for the next year;
l) assessment of readiness of employees of the operating organization to act during an accident;
m) description of accidents and accidents that occurred during the operation of pressure vessels, analysis of the causes of their occurrence and measures taken;
o) training and certification of managers, specialists and other employees involved in the operation of pressure vessels in the field of industrial safety.
3. Responsibilities of the person responsible for the implementation of production control
3.1. The employee responsible for the implementation of production control is obliged to:
a) ensure monitoring of compliance by employees servicing pressure vessels with industrial safety requirements;
b) develop a work plan for the implementation of production control in the subdivisions of the operating organization;
c) conduct comprehensive and targeted inspections of the state of industrial safety during the operation of pressure vessels, identify hazards in the workplace;
d) annually develop an action plan to ensure industrial safety based on the results of the inspection of the state of industrial safety and attestation of workplaces;
e) organize the development of action plans for the localization of accidents, incidents and the elimination of their consequences;
f) organize work on the preparation of the industrial safety review of pressure vessels;
g) participate in the technical investigation of the causes of accidents, incidents and accidents;
h) analyze the causes of accidents and incidents in the operation of pressure vessels and keep records of them;
i) organize training and certification of employees servicing pressure vessels in the field of industrial safety;
j) participate in the introduction of new technologies and new equipment;
k) bring to the attention of employees information about changes in industrial safety requirements established by regulatory legal acts, provide employees with the specified documents;
l) make proposals to the head of the organization:
on carrying out measures to ensure industrial safety;
on elimination of violations of industrial safety requirements;
on the suspension of work carried out on pressure vessels in violation of industrial safety requirements, endanger the life and health of workers, may lead to an accident or cause damage to the natural environment;
on the removal from maintenance of pressure vessels of persons who do not have the appropriate qualifications, who have not undergone timely training and certification in industrial safety;
on bringing to justice persons who violated industrial safety requirements;
m) inspect vessels in working condition and check compliance with the established regimes during their operation;
o) exercise control over the preparation and timely presentation of vessels for examination;
o) carry out technical examination of vessels in cases stipulated by the rules;
p) keep a book of accounting and examination of vessels that are on the balance sheet of organizations, both registered with the bodies of the Gosgortekhnadzor of Russia, and not subject to registration;
c) check the issuance of instructions to maintenance personnel, as well as the availability of instructions at the workplace;
r) check compliance with the procedure for allowing workers to service vessels established by the rules;
s) check the correctness of maintaining technical documentation during the operation and repair of vessels;
t) participate in inspections and technical examinations of vessels conducted by an inspector of the Gosgortekhnadzor of Russia or a specialist of an organization that has a permit (license) from the bodies of the Gosgortekhnadzor of Russia.
3.2. The employee responsible for the implementation of production control ensures control of:
a) for the fulfillment of the conditions of licenses for activities related to the operation of pressure vessels;
b) installation, reconstruction, repair of pressure vessels;
c) to eliminate the causes of accidents, incidents and accidents;
d) timely testing and technical certification, repair and verification of control measuring instruments by the relevant services;
e) for the availability of certificates of compliance with industrial safety requirements for the vessels used;
f) for the implementation of the instructions of the Federal Mining and Industrial Supervision of Russia and its territorial bodies.
4. The rights of the person responsible for the implementation of production control
The employee responsible for the implementation of production control has the right to:
a) freely visit at any time of the day all divisions of the organization where pressure vessels are operated;
b) get acquainted with the documents necessary for assessing the state of industrial safety in the operation of pressure vessels;
c) participate in the development and revision of industrial safety declarations;
d) participate in the activities of the commission to investigate the causes of accidents, incidents and accidents in the operation of pressure vessels;
e) make proposals to the head of the organization to encourage employees who took part in the development and implementation of measures to improve the industrial safety of pressure vessels.
5. Responsibility
The person responsible for the implementation of production control is responsible in accordance with applicable law for violation of safety rules and job descriptions.