Journal of welding works of pipelines VSN 478 86. Equipment acceptance certificate after individual testing
Departmental building codes
Production documentation
for the installation of technological
equipment and technological
pipelines
VSN 478 - 86
Minmontazhspetsstroy of the USSR
Developed Institutes of the Ministry of Installation and Special Construction of the USSR
Giprokhimmontazh (leading organization) - I. P. Petrukhin, M. L. Elyash (head of the theme and responsible executor); VNIImontazhspetsstroy - B. V. Popovsky, V. Ya. Eidelman.
Contributed Glavkhimmontazhem of the Ministry of montazhspetsstroy of the USSR
Chief Engineer A. V. Anokhin.
Prepared for approval The Main Technical Directorate of the USSR Minmontazhspetsstroy.
Deputy chief G. A. Sukalsky.
Approved Ministry of assembly and special construction works THE USSR.
Deputy Minister K. K. Lipodat.
Agreed with Gosstroy of the USSR (letter March 4, 1986 No. DC - 1125 - 1 ).
Ministry of Assembly |
Departmental building codes |
VSN 478 - 86 Minmontazhspetsstroy of the USSR |
and special construction works of the USSR (Minmontazhspetsstroy of the USSR) |
Production documentation for installation technological equipment and technological pipelines |
For the first time |
These departmental building codes (VSN) establish the content of production documentation during installation technological equipment and technological pipelines.
1.1. Types and content of production documentation must comply with SNiP 3.01.01- 85, SNiP 3.05.05 - 84 and SNiP III - 3 - 81.
Production documentation for equipment and pipelines subject to inspection by state supervision bodies, must be drawn up in accordance with the rules and regulations of these bodies.
1.2. When filling out in the forms of production documentation, the requirements of state, industry standards, technical specifications for the manufacture and supply of process equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the companies - suppliers of complete technological equipment and pipelines purchased by import.
1.3. Production documentation for the types of work is completed according to technological units, and for objects in the projects of which technological units are not allocated, - to the object as a whole.
2.1. The installation organization transfers to the general contractor for presentation to the working commission the documentation provided for in SNiP III- 3 - 81, SNiP 3.01.01 - 85, SNiP 3.05.05 - 84 and these VSN (form 1 - 10).
2.2. Before the heading of each form (with the exception of forms 9 - 13) place the following information:
________________________________ ________________________
(place of construction of the enterprise) (name of the general contractor and construction organization and its departmental affiliation)
_______________________________ ________________________
(Company name - customer) (name of the assembly
_______________________________organizations indicating the trust (name of the facility under construction) and departmental affiliation)
19__
(name of technological unit) (date)
2.3. Data provided in the forms (with the exception of forms 5 - 14), are certified by the signatures of persons responsible for maintaining production documentation, in following form:
Name |
Representative |
||
organizations |
Position |
Surname, initials |
Signature |
Enterprise - customer |
|||
General contractor |
|||
Installation organization |
If necessary, representatives of the enterprise can participate in the preparation of forms - manufacturer of technological equipment and pipelines, commissioning, design and component organizations.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and operational documentation (installation instructions) of enterprises - manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See item 1.3.
2.5. The test results of vessels and apparatuses are recorded in Form 2. The following are indicated as the main technical characteristics of vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (in non-working condition), serial number of the enterprise- manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05 - 84, the requirements of technical conditions and operational documentation (installation instructions) of the enterprise - manufacturer. The test results are recorded in form 3.
2.7. The test of technological pipelines is carried out in accordance with paragraphs. 5.4- 5.16 SNiP 3.05.05 - 84 and the requirements of working documentation. The test results are recorded in form 4 for each pipeline line.
2.8. The welding log is compiled according to form 5, a list of welders and thermists- operators - according to form 6, journal of accounting and quality control of control (trial) welded joints - according to form 7, heat treatment log for welded joints - according to form 8, certificate of examination of hidden works- Form 9.
2.9. The act of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations, for the installation of process equipment and pipelines is recorded in the act of intermediate acceptance of critical structures (form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Bureau of the USSR M - 25 (Form 12 of this BCH). The defects and deviations from the working drawings and normative - technical documents are reflected in the form of the Central Statistical Bureau of the USSR M - 27 (Form 13 of these BCHs).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5- 2.8 SNiP 3.05.05 - 84. At the same time, they check their factory readiness, assembly manufacturability and completeness in accordance with GOST 24414 - 80 and other normative - technical documents.
2.12. When accepting working documentation for the installation of process equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of current building codes and regulations, SPDS standards and other regulatory - technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detailed (axonometric) drawings of these pipelines, from which a stamp is placed, should be used with the introduction of actual data into them. executive drawing”, certified by the signature of the person responsible for the installation of pipelines and authorized to sign the forms of production documentation. The date of drawing up the executive drawing must be indicated on the stamp.
On the basis of statements, certificates, passports, certificates and other documents presented by the customer to the installation organization, data is entered into the executive drawing containing, to the extent required, information about the parts, materials and products used during the installation of pipelines (for pipes and parts of pipelines supplied by the contractor, similar information is indicated on the documents enterprises - manufacturers or suppliers).
2.14. Production documentation for molds 1 - 14 reflects the entire range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
Form 1
Information on clause 2.2 of VSN
Act
checking the installation of equipment on the foundation
This act is drawn up in the fact that the installation of the following equipment on the foundation (foundation) was carried out:
№ p/n |
Name and number by working drawings |
Number and the name of the workers drawings and operational documentation (installation instructions) manufacturer |
Conclusion about the results checks and anchoring fundamental bolts |
Based on the foregoing, it is allowed to make grouting of the listed equipment (with the exception of the equipment of paragraphs _________, which is installed without grouting in the design position).
Note. To the act, if it is provided for in the operational documentation (installation instructions), a form is attached indicating the measurements taken during installation, in the form established by the enterprise - equipment manufacturer.
Signatures under clause 2.3 of the BCH.
Form 2
Information on clause 2.2 of the BCH.
Act
testing of vessels and apparatuses
This act was drawn up in the fact that an external examination was carried out (internal in accessible places), after which a hydraulic, pneumatic ______________________________
(strike out unnecessary)
proof pressure test (strike out the unnecessary):
body MPa (kgf / cm 2);
shirts MPa (kgf / cm 2).
(name of the vessel, apparatus, number according to working documentation,
brief technical specifications)
During the test, the equipment was under test pressure for ____ minutes (or under water filling), after which the pressure was gradually reduced to working pressure, which was maintained for ____ minutes.
Upon inspection of the equipment, it was found that _________________
Conclusion
The equipment has passed the hydraulic, pneumatic (strike out unnecessary) trial pressure test and is suitable for operation at working pressure:
body MPa (kgf / cm 2);
pipe part MPa (kgf / cm 2);
shirts MPa (kgf / cm 2).
Signatures under clause 2.3 of the BCH.
Form 3
Information on clause 2.2 of VSN
Act
testing of machines and mechanisms
This act was drawn up in the fact that an individual idle test of the following machines and mechanisms was carried out:
Signatures under clause 2.3 of the BCH.
Form 4
Information on clause 2.2 of VSN
Act
pipeline testing
This act is drawn up in that produced by _____________
(test type)
testing of pipeline lines _______________________________ (line name and number,
its boundaries, working pressure, MPa (kgf / cm 2)
The test was carried out in accordance with SNiP 3.05.05 - 84 ______
(name and code of other normative - technical documents, numbers
working documentation drawings)
strength by pressure MPa (kgf / cm 2);
for tightness by pressure MPa (kgf / cm 2).
Test duration h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Signatures under clause 2.3 of the BCH.
Information on clause 2.2 of VSN
Welding log
Line No. Pipeline
(name, working pressure, temperature, product)
Head of section Head of welding works __________________________
(signature, transcript) (signature, transcript)
"___" _________________ 19__ "___" _________________ 19__
Form 6
Information on clause 2.2 of VSN
List
welders and thermists- operators
№ p/n |
Surname, name, patronymic |
Specialty (welder, thermist - operator) |
stigma |
Discharge |
Certificate number and expiration date |
Signature example |
Note |
Section chief
(signature, transcript)
Welding manager
(heat treatment) (signature, transcript)
Form 8
Information on clause 2.2 of VSN
Magazine
heat treatment of welded joints
Line number ____________ Pipeline ______________________________________
(name, pressure, temperature, product)
Head of section _______________________
(signature, transcript)
"___" ___________19____
Head of welding (heat treatment) _____________________
(signature, transcript)
"___" ____________ 19___
Form 9 (according to SNiP 3.01.01 - 86)
Act
examination of hidden works
(Name of works)
"____" ____________ 19___
Commission consisting of:
representative of the construction -
______________________________________________________
(surname, initials, position)
inspected the work performed by ______________________
______________________________________________________
(Name
______________________________________________________
construction - installation organization)
1. The following works have been presented for examination and acceptance _____________________________________________________
(name of hidden works)
- budget documentation _____
______________________________________________________
(Name design organization, drawing numbers and date
______________________________________________________
compiling them)
3. When performing work, ____________________________ were applied
(name of materials,
______________________________________________________
______________________________________________________
other documents confirming the quality)
4. When performing work, there are no (or allowed) deviations from the design - budget documentation ___________________________
(in the presence of
deviations are indicated by whom agreed, the numbers
_______________________________________________________
drawings and approval date)
5. Date: start of work ___________________________
Completion of work ____________________________
Commission decision
- estimates, standards, building codes and regulations and meet the requirements for their acceptance.
(name of work and
structures)
Representative of technical _______________________________
supervision of the customer (signature)
Representative _______________________________
construction - mounting (signature)
organizations
Form 10
(according to SNiP III - 3 - 81)
Act
on acceptance of equipment after individual testing
mountains ________________ "___" _______________19__
Working committee appointed by _____________________________
(Name
_______________________________________________________
organizations - customer (builder),
_______________________________________________________
appointing a working committee)
decision of "___" ______________ 19__ No. __________ consisting of
chairman - customer representative ______________________
(surname, acting, position)
members of the commission - representatives
general contractor __________________________________
(surname, acting, position)
subcontractors (mounting organizations) ____________________
_______________________________________________________
operating organization _____________________________
general designer _____________________________
bodies of state fire supervision ________________
______________________________________________________
Technical Labor Inspectorate of the Central Committee or Council of Trade Unions ______
______________________________________________________
trade union organization customer or operational
organizations ____________________________________________
_______________________________________________________
_______________________________________________________
other concerned supervisory authorities and organizations _______
_______________________________________________________
_______________________________________________________
Installed:
1. General contractor ______________________________
_______________________________________________________
(indicate the name and departmental subordination)
The following completed installation equipment was presented for acceptance:
_______________________________________________________
(list of installed equipment and its brief
_______________________________________________________
technical specification (if necessary, specify in
_______________________________________________________
application)
mounted in ____________________________________________
(name of the building, structure, workshop)
included in ______________________________________
(Company name,
_______________________________________________________
its sequence, launch complex)
2. Installation work completed __________________________
(specify the name
_______________________________________________________
installation organizations and their departmental subordination)
3. Project documentation developed by _____________________
(specify the name
_______________________________________________________
design organization and its departmental subordination,
_______________________________________________________
number of drawings and date of their compilation)
4. Date of commencement of installation work _____________________
(year and month)
5. Date of completion of installation work ________________________
(year and month)
6. The existing shortcomings in the equipment presented for acceptance do not prevent comprehensive testing and are subject to elimination within the time limits specified in Appendix No. ____ to this act.
The working commission carried out the following additional tests of the equipment (except for the tests recorded in the as-built documentation submitted by the general contractor):
_______________________________________________________
Decision of the working commission
The works on the installation of the presented equipment were carried out in accordance with the project, standards, building codes and regulations, technical conditions and meet the requirements for its acceptance for comprehensive testing.
The equipment presented for acceptance, specified in clause 1 of this act, shall be considered accepted from __________________ 19___ for comprehensive testing with an assessment of the quality of the work performed ____________________________________________________________
(excellent, good, satisfactory)
Acceptance list - delivery documentation attached to the act:
1. _________________________________________________
2. _________________________________________________
3. _________________________________________________
etc.
Chairman of the working commission ______________________
(signature)
Members of the working commission ____________________________
(signatures)
Passed:
General contractor representatives
and subcontractors
_______________________________________________________
(signatures)
Accepted:
Representatives of the customer (developer)
_______________________________________________________
(signatures)
Form 11
(according to SNiP 3.01.01 - 85)
Act
intermediate acceptance of critical structures
_______________________________________________________
(design name)
performed in __________________________________________
(name and location of the object)
"___" _____________19___
Commission consisting of:
representative of the construction - installation organization __________
_______________________________________________________
(surname, initials, position)
representative of the technical supervision of the customer _______________
______________________________________________________
(surname, initials, position)
representative of the design organization _______________________
_______________________________________________________
(surname, initials, position)
carried out inspections of structures and quality control of works,
completed by _________________________________
(name of building - installation organization)
and drew up this act as follows:
1. The following designs are presented for acceptance ____________
_______________________________________________________
(list and a brief description of structures)
2. The work was carried out according to the design - budget documentation _____
_______________________________________________________
(name of the design organization, numbers of drawings and
_______________________________________________________
date of issue)
3. When performing work, there are no (or allowed) deviations from the design - budget documentation ____________________________
(in the presence of
_______________________________________________________
deviations, it is indicated by whom they agreed, the numbers of the drawings and
_______________________________________________________
approval date)
4. Date: start of work ________________________________
Completion of work _____________________________
Commission decision
The work was carried out in accordance with the design - estimates, standards, building codes and regulations.
Based on the foregoing, it is allowed to carry out subsequent work on the device (installation) ___________________
_______________________________________________________
(name of works and structures)
construction - mounting (signature)
organizations
Representative _________________________
technical supervision (signature)
customer
Representative _________________________
design organization (signature)
Form 12
Approved by order of the Central Statistical Bureau of the USSR dated 11/27/85 No. 628
Customer _____________________
Act No. ______
acceptance - transfer of equipment for installation
"___" _______________19___
The act was drawn up ________________________________________________
(place of drawing up the act)
Submitted by __________________________________________________________
(name of the installation organization)
the equipment listed below for installation in ___________________
(Name
____________________________________________________________
buildings, structures, workshops)
Namenova- |
The code (nomen |
factory |
Factory - made |
Position number |
Arrival at the customer's warehouse |
||||
equipment |
key number) |
Type, brand |
number or marking |
vitel |
the date |
acceptance certificate number |
Quantity |
Price |
|
Back side form No. M - 25
Upon acceptance of the equipment for installation, the following is established:
1. The equipment complies / does not correspond to the design specification or drawing (if not, indicate what) _____________________________________________________________
2. The equipment was transferred complete \ incomplete (indicate the composition of the kit and technical documentation for which acceptance was made and what completeness) ___________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
3. Defects during the external inspection of the equipment were not found / found (if found, list them in detail) ______________________________________________
_________________________________________________________
_________________________________________________________
Note. Defects found during the revision, installation and testing of equipment are subject to special registration.
4. Conclusion on suitability for installation _____________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
Submitted by customer representative
Accepted by the representative of the installation organization
________________ ______________ __________________
(position) (signature) (acting name, surname)
The specified equipment was accepted for storage.
financially responsible person
Form 13
Model interdepartmental norm No. M - 27
Approved by order of the Central Statistical Bureau of the USSR dated 11/27/85
№ 628
Act No. ______
about detected equipment defects
"___" _____________19___
_______________________________________________________
Location: city, town, etc.
Enterprise (customer) ___________________________________
(Name)
Building (construction), shop _________________________________
This act is drawn up in the fact that in the process of revision, installation, testing (underline the stage) of the following equipment, accepted for installation under act No. ___ dated ________________ 19___, manufactured by ________________________________
(factory name- manufacturer)
the following defects were found:
Factory |
Design organization |
the date |
Discovered |
||||
Name |
Type, brand |
number or marking |
drawing number |
Name |
equipment manufacturing |
nye defects |
|
Reverse side of Form No. M - 27
Factory |
Design organization |
the date |
Discovered |
||||
Name |
Type, brand |
number or marking |
drawing number |
Name |
equipment manufacturing |
receipt of equipment at the warehouse |
nye defects |
To eliminate the identified defects, it is necessary:
_______________________________________________________
(details of activities or activities for
_______________________________________________________
elimination of identified defects, performers and deadlines
_______________________________________________________
performance)
_______________________________________________________
_______________________________________________________
_______________________________________________________
Customer Representative
(position) (signature) (acting name, surname)
Contractor Representative
________________ __________________ __________________
(position) (signature) (acting name, surname)
Factory representative- manufacturer
________________ __________________ __________________
(position) (signature) (acting name, surname)
Form 14
Information on clause 2.2 of VSN
Act
transfer of working documentation for the production of works
For the production of works ___________________________________
(customer)
transferred to ______________ ________________________________
(date) (installer)
in ______ copies.
1. Working drawings according to the list of the main set No. ______
2. Attached documents on the list of reference and
attached documents No. __________________________, including:
blueprints general types blocks;
drawings of general types of technological structures;
drawings of general views of non-standardized equipment;
working drawings of pipelines (including special ones) *;
bill of quantities of installation work in accordance with GOST 21.111 - 84;
statements of need for materials in accordance with GOST 21.109 - 82;
equipment specification according to GOST 21.110 - 82;
object estimates;
local estimates;
working documentation;
documentation according to GOST 24444 - 80.
3. When checking the documentation, it was established:
drawings of the main set comply with the requirements of clause 1.4 of SNiP 3.05.05 - 84;
general view drawings comply with the requirements of SNiP 1.02.01 - 85;
statements comply with the requirements of GOST;
estimates correspond to SNiP 1.02.01 - 85;
on each drawing of the main set and attached documents there is a stamp "for production", signed by the responsible representative of the customer with the date indicated;
the presence of the conclusion of the installation organizations on the project (in accordance with paragraph 1.5 of SNiP 3.05.05 - 84);
4. Documentation Conclusion
working documentation for the construction of the facility is suitable for the preparation and production of work on the installation of process equipment and process pipelines.
Signatures under clause 2.3 of the BCH.
* "Special" includes pipelines assembled from prefabricated straight and shaped elements - gummed, lined with all types of coatings, from non-metallic materials, as well as metal for operation at R y ³ 10 MPa (100 kgf / cm 2), to which assembly (axonometric) drawings are transferred. For objects constructed on imported equipment, axonometric drawings for all pipelines must be transferred. ³ 50 mm.
And SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision bodies must be drawn up in accordance with the rules and regulations of these bodies.
1.2. When filling in the forms of production documentation, the requirements of state, industry standards, technical specifications for the manufacture and supply of process equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the companies - suppliers of complete process equipment and pipelines purchased by import .
2.5. The test results of vessels and apparatuses are recorded in. The following are indicated as the main technical characteristics of vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm2), weight (in non-working condition), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in.
2.7. The test of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded for each pipeline line.
2.8. The welding log is compiled according to, the list of welders and thermists-operators - according to, the register for accounting and quality control of control (trial) welded joints - according to, the heat treatment log for welded joints - according to, the certificate of examination of hidden work - according to.
2.9. The act of acceptance of equipment after individual tests is drawn up according to.
2.10. The readiness of supporting structures, including foundations for the installation of process equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures ().
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Bureau of the USSR M-25 (real VSN). The defects and deviations from the working drawings and normative and technical documents revealed at the same time are reflected in the form of the Central Statistical Bureau of the USSR M-27 (real VSN).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5-2.8 SNiP 3.05.05-84. At the same time, their factory readiness, assembly manufacturability and completeness are checked in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of process equipment and pipelines (), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detailed (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which the “Executive drawing” stamp is affixed, certified by the signature of the person responsible for the installation of pipelines and authorized sign production documentation forms. The date of drawing up the executive drawing must be indicated on the stamp.
On the basis of statements, certificates, passports, certificates and other documents presented by the customer to the installation organization, data is entered into the executive drawing containing, to the extent required, information about the parts, materials and products used during the installation of pipelines (for pipes and parts of pipelines supplied by the contractor, similar information is indicated on the documents manufacturers or suppliers).
2.14. Production documentation on forms - reflects the whole range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended.
Form 1
Act
checking the installation of equipment on the foundation
This act is drawn up in the fact that the installation of the following equipment on the foundation (foundation) was carried out:
Based on the foregoing, it is allowed to make grouting of the listed equipment (with the exception of the equipment of paragraphs _________, which is installed without grouting in the design position).
Note. To the act, if it is provided for in the operational documentation (installation instructions), a form is attached indicating the measurements taken during installation, in the form established by the equipment manufacturer.
Form 2
Act
|
Form 3
Act
testing of machines and mechanisms
This act was drawn up in the fact that an individual idle test of the following machines and mechanisms was carried out:
Form 4
pressure strength .... MPa (kgf / cm2);
for tightness by pressure MPa (kgf / cm2).
Test duration h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Form 5
Welding log
Line No. ____________ Pipeline _______________________________________________
(name, working pressure, temperature, product)
Number of the welded joint according to the drawings (as-built drawings) |
Joint characteristic, mm, D n´ S steel grades or composition of steel grades, GOST, TU, certificate number |
Welding consumables (type, brand, GOST or TU, certificate number) |
Welding consumables quality check log number, inspection registration numbers |
Controller's signature on acceptance of the joint for welding |
Joint position (rotatable fixed vertical, horizontal) |
Date of welding |
Welding method (tacks, seam root, groove filling) |
Air temperature in the working area, °C |
||||
electrodes |
wire |
Shielding gas |
||||||||||
Continuation of Form 5
Temperature of (preliminary concomitant) heating of the joint, °С |
Surname, name, patronymic of the welder, stamp number |
Welder's signature |
Weld joint heat treatment date, heat treatment log number and registration number in the log |
Results of external inspection and measurements, color or magnetic, powder flaw detection, protocol number and date |
Welding quality control method (radiographic, ultrasonic flaw detection) |
Date of radiographic inspection or ultrasonic flaw detection, report number, control log number and log registration number |
The results of measuring the content of the ferrite phase in the deposited metal, the protocol number and date |
Results of measurement of the content of the main flying elements or steeloscopy, protocol number and date |
Troubleshooting marks |
Surname, name, patronymic, certificate number and signature of the controller |
Surname, name and patronymic of the foreman or welding master, signature, date |
Site manager __________________________________ Welding manager __________________________
(signature, transcript) (signature, transcript)
"___" _________________ 19__ "___" _________________ 19__
List
welders and thermal operators
Head of the section __________________________
(signature, transcript)
Welding manager __________________________
(heat treatment) (signature, transcript)
Form 7
MAGAZINE
accounting and quality control of control (trial) welded joints
___________________________________
(welded laboratory and its accessories)
Line number |
Date of the previous check, numbers of lines and the same type of welded joints made by the welder after it |
Date of welding of the controlled welded joint |
Number of the welded joint according to the drawings (as-built drawings) |
Temperature conditions, ° С |
Pipe ( D n´ S), mm, steel grade, (composition of steel grades) |
Welding method |
Welding consumables |
||||
electrodes |
Wire |
Shielding gas |
|||||||||
Continuation of Form 7
Surname and initials of the welder, stamp and signature of the welder |
Date of heat treatment, serial number and journal |
Surname and initials of the thermist-operator, stamp and signature |
Date and number of the hardness test report |
Radiographic or ultrasonic control, report number |
Mechanical properties of the welded joint of the sample cut from the control joint, protocol number, date |
Metallography, protocol number, date |
Ferrite phase, protocol number, date |
Tendency to ICC, protocol number, date |
Surname, initials of the flaw detectorist, certificate number, signature, date |
Conclusion on the quality of controlled welded joints and the welder's admission to welding of the same type of joints |
Surname and initials of the head of the welding laboratory, signature, date |
Head of section __________________________________ Welding manager ____________________________
(signature, transcript) (signature, transcript)
"_____" _____________ 19 _____ "_____" _____________ 19 _____
Form 8
Information on VSN
Magazine
heat treatment of welded joints
Line number ____________ Pipeline ____________________________________________
(name, pressure, temperature, product)
Number of the welded joint according to the drawings (as-built drawings) |
Pipe D n´ S, mm |
Steel grade |
Type of electrodes, brand of welding wire |
Date of welding |
Date of heat treatment |
Type of heat treatment |
Heating method |
Temperature control method |
|
Continuation of Form 8
Chart number or temperature measurement time |
Heat treatment |
Last name, first name, patronymic, stamp and signature of the thermist-operator |
Hardness test report number, date |
Evaluation of the suitability of a welded joint after heat treatment |
Surname, initials and signature of the heat treatment supervisor |
|||
Heating temperature ºС |
Heating rate ºС/h |
Holding time, h |
The nature of the cooling |
|||||
Head of the section ___________________________
(signature, transcript)
"___" ___________19____
Head of welding (heat treatment) __________________________
(signature, transcript)
"___" ____________ 19___
Act
|
|
Technical representative |
Representative of the construction |
supervision of the customer _______________________ |
installation organization _________________ |
(signature) |
(signature) |
Form 10
(according to SNiP III-3-81)
Act
|
Form 11
Act
|
Form 12
Model interdepartmental norm No. M-25
Customer _____________________ Approved by order of the Central Statistical Bureau of the USSR of November 27, 1985 No. 628
OKUD CODE |
||||||||
Act No. ______
|
Operation code |
||
The act was drawn up _________________________________________________________________
(place of drawing up the act)
Submitted by ________________________________________________________________________
(name of the installation organization)
the equipment listed below for installation in _________________________________
(name of the building, structure, workshop)
End of form 12
The reverse side of the form No. M-25
Upon acceptance of the equipment for installation, the following is established:
1. Equipment design specification or drawing (if not
corresponds, specify in what) ________________________________________________________
2. Equipment transferred (indicate the composition of the kit and technical
documentation for which acceptance was made and what completeness) _________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
3. Defects during external inspection of equipment (if found, then
list them in detail)
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Note. Defects found during the revision, installation and testing of equipment are subject to
activation especially.
4. Conclusion on suitability for installation __________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Passed by representative
customer __________________ __________________ ___________________
(position) (signature) (acting name, surname)
Received a representative
installation organization
_________________ _______________ ___________________
(position) (signature) (acting name, surname)
The specified equipment was accepted for storage.
financially responsible person
Form 13
Model interdepartmental norm No. M-27
Approved by order of the Central Statistical Bureau of the USSR dated 11/27/85
OKUD CODE |
||
Act No. ______
|
||
Form 14
Act
|
* "Special" includes pipelines assembled from straight and prefabricated fittings - rubber-coated, lined with all types of coatings, from non-metallic materials, as well as metal for operation under R y ³ 10 MPa (100 kgf / cm2), to which assembly (axonometric) drawings are transferred. For objects constructed on imported equipment, axonometric drawings for all pipelines must be transferred D at ³ 50 mm.
3. Operational documentation issued during the installation of process equipment and pipelines
3.1. When performing installation work, the installation organization, together with other construction participants, if necessary, draw up operational documentation, the contents of which are given in the recommended annexes -.
3.2. For each welder in the assembly department, a form must be entered in which the test results of the control (trial) welded joints welded by him and the results of the acceptance of the joints welded at the installation are entered.
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
4.1. Prior to the commencement of installation work within the agreed timeframe, the customer (general contractor) must submit to the installation organization the following documentation provided for by GOST 24444-80: a form or passport; picking and packing lists; assembly drawing of equipment; installation drawing; schemes of lubrication, cooling, sealing, automation, control, etc.; working drawings, passports, certificates and other documents for pipelines, materials and parts for their manufacture and installation; instructions for the installation of equipment; specifications for custom made equipment.
Note. If it is necessary to develop a technology for the installation of complex equipment, the customer (general contractor) transfers to the installation organization, at its request, the relevant documents from the above list for the period of preparation and production of installation work.
4.2. For assembly units of technological pipelines with a pressure of 10 MPa or more, the customer (general contractor) presents the manufacturer's documentation in accordance with the reference.
4.3. When installing complete imported technological equipment, the following are additionally presented: instructions for welding work; norms and standards, which are referenced in the working (installation) and detail drawings of technological pipelines.
4.4. For other products and materials supplied by the customer and contractor, used in the installation of process equipment and pipelines, certificates, passports and other documents confirming their quality are presented.
Head of the installation site ____________________________
(signature, transcript)
Head of the installation site ____________________________
(signature, transcript)
Chief Engineer _______________________________
installation management (signature, transcript)
Head of VET _______________________________
(signature, transcript)
Section chief _______________________________
(signature, transcript)
Before the removal of the seals, their complete safety was established, the seals were removed in accordance with the instructions of the manufacturer.
Note. By pipe fittings in column 2 indicate the type of reinforcement, batch number.
Protocol
|
Protocol No. _____
|
Boss
welding laboratory
__________________________ ________________________
Protocol
|
Pipeline (line number) |
Diameter and thickness of joined pipes, mm |
steel grade |
Sample marking |
The place of destruction and the type of defects in the fracture of the sample |
Tensile strength, MPa (kgf/cm2) |
Bending angle or flattening clearance, mm |
Impact strength, kJ/m2 (kgf m/cm2) |
Surname, name, patronymic of the welder, stamp number |
Registration number in the register of control (trial) joints |
Number and date of the protocol for cutting production joints |
Note |
Head of welding laboratory
_________________________ ____________________________
(trust, management) (signature, transcript)
The test was carried out by _____________________________________
Protocol
|
Name of company, exercising control Conclusion #___
|
Application number |
Drawing number, pipeline line number |
Weld number |
Number of the controlled section of the welded joint |
Radiogram number |
Found defects |
Evaluation of the welded joint section |
Note |
||||||||||||||
Installed |
Magazine
|
Radiogram number |
Sensitivity, mm |
Total score of the welded joint |
Found defects |
Surname, initials, stamp and signatures of the flaw detectorist |
Conclusion on the quality of the welded joint (good, not good) |
Surname, initials and person's signature who gave the conclusion |
Note |
|
according to the results of control |
||||||||
Laboratory boss ______________________________________________
(trust, management, signature, transcript)
Head of laboratory ___________________________________________ Signature
(trust, management, surname, name, patronymic)
Ultrasonic testing flaw inspector (last name, first name, patronymic) Signature
Notes: 1. The conclusion number should be the serial number of the corresponding entry in the ultrasonic inspection log.
2. The control scheme is mandatory.
Ultimate sensitivity (1 rejection level)
Continuation of Appendix 17
Brief description of detected defects |
Number of detected defects per 100 mm of weld length |
Conditional length of defects per 100 mm of weld length, mm |
Assessment of the quality of the seam of a welded joint |
Information about re-inspection |
Last name of the flaw detector |
Flaw detector signature |
Note |
||||
17 Layout of controlled areas with indication of their sizes |
Controlled area number |
Applied flaw detection kits (paint recipes) |
Description of the detected defects, indicating the nature, size and coordinates |
Quality control |
Date of inspection |
Signature of the flaw inspector who performed the inspection |
Conclusion number and date of issue |
||||
Name and number of the pipeline line |
D n ´ S, mm |
||||||||||
Head of welding laboratory _____________________________________________
(trust, management, signature, transcript)
Line number according to the installation specification _______________________________________________
Characteristics of the pipeline __________________________________________________________
Workspace __________________________________________________________________
Operating pressure ______________ MPa (kgf/cm2) ____________________________________
Operating temperature _______________ °С
Test pressure _____________ MPa (kgf/cm2) ____________________________________
Hydraulic ________________________________________________________________
2. Details of pipes and piping details Continuation
|
3. Information about welded joints
|
Continuation
Welding Information |
Quality control of welded joints |
Note |
|||||||||||
The test result of the control joint |
|||||||||||||
Tensile strength, MPa |
Relative elongation, % |
Relative contraction, % |
Impact strength, MJ/m2 |
Brinell hardness, HB |
Bending angle, hail |
Results of intergranular corrosion |
Number of joints |
External examination |
translucence |
Magnetic and color flaw detection |
microstructure |
||
Continuation of Appendix 20
5. Act
hydraulic testing of assembly units
"___" _______________ 19___
City __________________
Plant _____________________________
Workshop _______________________________
We, the undersigned, represent the factory in the person of
________________________________________________________________________________
representative of the Quality Control Department represented by ____________________________________________________________
________________________________________________________________________________
(position, surname, name, patronymic)
drew up this act in that a strength test was carried out ________________________________________________________________________________
(assembly unit drawing number)
Working pressure _________________ MPa (kgf / cm2).
During the test, the product was under test pressure __________ MPa (kgf/cm2) for _________ minutes, after which the pressure was reduced to the working pressure _________________ MPa (kgf/cm2) and maintained until the end of the product inspection.
During the test, no defects, leaks, or pressure drops were found on the pressure gauge.
Representatives:
factory (surname, acting)
QCD of the plant (surname, acting)
Note
6. Act
reinforcement testing
City _______________________
Plant _______________________
Workshop _________________________
We, the undersigned, represent the plant represented by ______________________________
________________________________________________________________________________
(position, surname, and., about.)
Representative of the Quality Control Department of the plant represented by __________________________________________________
(position, surname, and., about.)
drew up this act in that an external examination and testing of reinforcement for strength and density were carried out _________________________________________________
________________________________________________________________________________
(name of fittings, serial number)
Test pressure _______________________________________
strength ______________ MPa (kgf/cm2)
for density _______________ MPa (kgf/cm2)
During inspection and testing of reinforcement, no defects were found.
The fittings are considered to have passed the strength and density test and are suitable for use.
Representatives:
plant (surname, and., o.)
Quality control department of the plant (last name, acting name, o.)
Note. To be completed and attached in case of testing.
Continuation of Appendix 20
7. Specification
(compiled according to GOST 2.108-68)
8. Conclusion
Process pipeline assembly units No. _______ were manufactured and tested in full compliance with ________________ and recognized as fit for operation at operating parameters (working pressure, working temperature, workspace).
This passport contains:
on sheets
Plant chief engineer
Head of QCD of the plant
M.P. Passport completion date
"___" __________________ 19___
City
Annex 21
Reference
Terms adopted in VSN 478-86
Definition |
|
pipeline line |
Pipeline section with constant parameters of the transported product, connecting equipment, blocks or technological units to each other |
Process pipeline executive drawing |
An axonometric detail drawing of the installed pipeline line, which contains actual data on the materials and products used during its installation. The executive drawing indicates the actual geometric dimensions of the line, elevations, the location of supports and data on welded joints |
DEPARTMENTAL BUILDING REGULATIONS
PRODUCTION DOCUMENTATION
INSTALLATION OF TECHNOLOGICAL
EQUIPMENT AND TECHNOLOGICAL
PIPELINES
VSN 478-86
MINMONTAZHSPETSSTROY USSR
MINISTRY OF ASSEMBLY AND SPECIAL CONSTRUCTION WORKS OF THE USSR
MOSCOW 1986
DevelopedInstitutes of the Ministry of Installation and Special Construction of the USSR
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and responsible executor); VNIImontazhspetsstroy - B.V. Popovsky, V.Ya. Eidelman.
ContributedGlavkhimmontazhem of the Ministry of montazhspetsstroy of the USSR
Chief engineer A.V. Anokhin.
Prepared for approval The Main Technical Directorate of the USSR Minmontazhspetsstroy.
Deputy chief G.A. Sukalsky.
ApprovedMinistry of Assembly and Special Construction Works of the USSR.
Deputy Minister K.K. Lipodat.
Agreedwith Gosstroy of the USSR (letter dated March 4, 1986 No. DC-1125-1).
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision bodies must be drawn up in accordance with the rules and regulations of these bodies.
1.2. When filling in the forms of production documentation, the requirements of state, industry standards, technical specifications for the manufacture and supply of process equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the companies - suppliers of complete process equipment and pipelines purchased by import .
2.5. The test results of vessels and apparatuses are recorded in the form. The following are indicated as the main technical characteristics of vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (in non-working condition), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in the form.
2.7. The test of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each pipeline line.
2.8. The welding work log is compiled according to the form, the list of welders and thermists-operators - according to the form, the log for accounting and quality control of control (trial) welded joints - according to the form, the heat treatment log for welded joints - according to form 8, the certificate of examination of hidden works - according to the form.
2.9. The act of acceptance of equipment after individual tests is drawn up in the form.
2.10. The readiness of supporting structures, including foundations, for the installation of process equipment and pipelines is recorded in the act of intermediate acceptance of critical structures (form).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Bureau of the USSR M-25 (the form of these VSNs). The defects and deviations from the working drawings and normative and technical documents revealed at the same time are reflected in the form of the Central Statistical Bureau of the USSR M-27 (the form of these VSNs).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5 - 2.8 SNiP 3.05.05-84. At the same time, their factory readiness, assembly manufacturability and completeness are checked in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of process equipment and pipelines (form), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detailed (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which the “Executive drawing” stamp is affixed, certified by the signature of the person responsible for the installation of pipelines and authorized sign production documentation forms. The date of drawing up the executive drawing must be indicated on the stamp.
On the basis of statements, certificates, passports, certificates and other documents presented by the customer to the installation organization, data is entered into the executive drawing containing, to the extent required, information about the parts, materials and products used during the installation of pipelines (for pipes and parts of pipelines supplied by the contractor, similar information is indicated on the documents manufacturers or suppliers).
2.14. Production documentation on forms - reflects the whole range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended application.
Form 1
ACT
checking the installation of equipment on the foundation
This act is drawn up in the fact that the installation of the following equipment on the foundation (foundation) was carried out:
Based on the foregoing, it is allowed to make grouting of the listed equipment (with the exception of the equipment of paragraphs _________, which is installed without grouting in the design position).
Note . To the act, if it is provided for in the operational documentation (installation instructions), a form is attached indicating the measurements taken during installation, in the form established by the equipment manufacturer.
(name and code of other normative and technical documents, numbers
working documentation drawings)
for pressure strength ................................. MPa (kgf / cm 2);
for pressure tightness ......................... MPa (kgf / cm 2).
Test duration .......... h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Signatures under item VSN.
Departmental building codes
Production documentation for the installation of process equipment and process pipelines
VSN 478 - 86
Minmontazhspetsstroy of the USSR
Ministry of Assembly and Special Construction Works of the USSR
MOSCOW 1986
Developed Institutes of the Ministry of Installation and Special Construction of the USSR
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and responsible executor);
VNIImontazhspetsstroy - B.V. Popovsky, V.Ya. Eidelman.
Contributed Glavkhimmontazhem of the Ministry of montazhspetsstroy of the USSR
Chief engineer A.V. Anokhin.
Prepared for approval The Main Technical Directorate of the USSR Minmontazhspetsstroy.
Deputy chief G.A. Sukalsky.
Approved Ministry of Assembly and Special Construction Works of the USSR.
Deputy Minister K.K. Lipodat.
Agreed with Gosstroy of the USSR (letter March 4, 1986 No. DC- 1125 - 1 ).
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
Form 1 Act of checking the installation of equipment on the foundation
Form 2 Testing of vessels and apparatus
Form 3 Testing of machines and mechanisms
Form 4Pipeline Testing
Form 5 Welding log
Form 6List of Welders and Thermists-Operators
Form 7JOURNAL of accounting and quality control of control (trial) welded joints
Form 8 Journal of heat treatment of welded joints
Form 9Certificate of hidden works
Form 10 Equipment acceptance certificate after individual testing
Form 11 Act of intermediate acceptance of critical structures
Form 12 Act No. ______ of acceptance and transfer of equipment for installation
Form 13Act No. ______ on detected equipment defects
Form 14 Act of transfer of working documentation for the production of work
3. Operational documentation issued during the installation of process equipment and pipelines
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
Appendix 20 Reference Documentation for assembly units of steel pipelines for pressures above 10 MPa
Annex 21 Reference Terms adopted in VSN 478-86
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision bodies must be drawn up in accordance with the rules and regulations of these bodies.
1.2. When filling in the forms of production documentation, the requirements of state, industry standards, technical specifications for the manufacture and supply of process equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the companies - suppliers of complete process equipment and pipelines purchased by import .
1.3. The production documentation for the types of work is completed for technological units, and for objects in the projects of which technological units are not allocated, for the object as a whole.
2. Content of production documentation forms
2.1. The installation organization transfers to the general contractor for presentation to the working commission the documentation provided for in SNiP III-3-81, SNiP 3.01.01-85, SNiP 3.05.05-84 and these VSNs (forms 1-10).
2.2. Before the heading of each form (with the exception of forms 9-13) the following information is placed:
(place of construction of the enterprise) | (name of the general contracting and construction organization and its departmental affiliation) |
||||
(name of the customer company) | (name of the installation organization, indicating the trust and departmental affiliation) |
||||
(name of the object under construction) | |||||
(name of technological unit) | |||||
2.3. The data given in the forms (with the exception of forms 5-14) are certified by the signatures of the persons responsible for maintaining production documentation in the following form:
Name of company | Representative |
||
Position | Surname, initials | ||
Enterprise-customer | |||
General contractor | |||
Installation organization |
If necessary, representatives of the enterprise - the manufacturer of technological equipment and pipelines, commissioning, design and component organizations can participate in the preparation of forms.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and the operational documentation (installation instructions) of the manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See item 1.3.
2.5. The results of testing vessels and apparatuses are recorded in form 2. The main technical characteristics of vessels and apparatuses are indicated: overall dimensions, working pressure MPa (kgf / cm 2), weight (in non-working condition), manufacturer's serial number.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in form 3.
2.7. The test of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each pipeline line.
2.8. The welding work log is compiled according to form 5, the list of welders and thermal operators - according to form 6, the log for accounting and quality control of control (trial) welded joints - according to form 7, the heat treatment log for welded joints - according to form 8, the certificate of examination of hidden work - in form 9.
2.9. The act of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations, for the installation of process equipment and pipelines is recorded in the act of intermediate acceptance of critical structures (form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Bureau of the USSR M-25 (form 12 of these VSNs). The defects and deviations from the working drawings and regulatory and technical documents identified in this case are reflected in the form of the Central Statistical Bureau of the USSR M-27 (form 13 of these VSNs).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5-2.8 SNiP 3.05.05-84. At the same time, their factory readiness, assembly manufacturability and completeness are checked in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of process equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detailed (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which the “Executive drawing” stamp is affixed, certified by the signature of the person responsible for the installation of pipelines and authorized sign production documentation forms. The date of drawing up the executive drawing must be indicated on the stamp.
On the basis of statements, certificates, passports, certificates and other documents presented by the customer to the installation organization, data is entered into the executive drawing containing, to the extent required, information about the parts, materials and products used during the installation of pipelines (for pipes and parts of pipelines supplied by the contractor, similar information is indicated on the documents manufacturers or suppliers).
2.14. Production documentation on forms 1-14 reflects the entire range of work on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
DEPARTMENTAL BUILDING REGULATIONS
PRODUCTION DOCUMENTATION
INSTALLATION OF TECHNOLOGICAL
EQUIPMENT AND TECHNOLOGICAL
PIPELINES
VSN 478-86
MINMONTAZHSPETSSTROY USSR
MINISTRY OF ASSEMBLY AND SPECIAL CONSTRUCTION WORKS OF THE USSR
MOSCOW 1986
Developed by the institutes of the USSR Minmontazhspetsstroy
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and responsible executor); VNIImontazhspetsstroy - B.V. Popovsky, V.Ya. Eidelman.
Introduced by Glavkhimmontazh of the USSR Minmontazhspetsstroy
Chief engineer A.V. Anokhin.
Prepared for approval by the Main Technical Directorate of the USSR Minmontazhspetsstroy.
Deputy chief G.A. Sukalsky.
Approved by the Ministry of Assembly and Special Construction Works of the USSR.
Deputy Minister K.K. Lipodat.
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision bodies must be drawn up in accordance with the rules and regulations of these bodies.
1.2. When filling in the forms of production documentation, the requirements of state, industry standards, technical specifications for the manufacture and supply of process equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the companies - suppliers of complete process equipment and pipelines purchased by import .
1.3. The production documentation for the types of work is completed for technological units, and for objects in the projects of which technological units are not allocated, for the object as a whole.
2.1. The installation organization transfers to the general contractor for presentation to the working commission the documentation provided for in SNiP III-3-81, SNiP 3.01.01-85, SNiP 3.05.05-84 and these VSN (forms 1 - 10).
2.2. Before the heading of each form (with the exception of forms 9 - 13), the following information is placed:
2.3. The data given in the forms (with the exception of forms 5 - 14) are certified by the signatures of the persons responsible for maintaining production documentation in the following form:
If necessary, representatives of the enterprise - the manufacturer of technological equipment and pipelines, commissioning, design and component organizations can participate in the preparation of forms.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and the operational documentation (installation instructions) of the manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See item 1.3.
2.5. The results of testing vessels and apparatuses are recorded in form 2. The main technical characteristics of vessels and apparatuses are indicated: overall dimensions, working pressure MPa (kgf / cm 2), weight (in non-working condition), manufacturer's serial number.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in form 3.
2.7. The test of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each pipeline line.
2.8. The welding work log is compiled according to form 5, the list of welders and thermal operators - according to form 6, the log for accounting and quality control of control (trial) welded joints - according to form 7, the heat treatment log for welded joints - according to form 8, the certificate of examination of hidden work - in form 9.
2.9. The act of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations, for the installation of process equipment and pipelines is recorded in the act of intermediate acceptance of critical structures (form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Bureau of the USSR M-25 (form 12 of these VSNs). The defects and deviations from the working drawings and regulatory and technical documents identified in this case are reflected in the form of the Central Statistical Bureau of the USSR M-27 (form 13 of these VSNs).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5 - 2.8 SNiP 3.05.05-84. At the same time, their factory readiness, assembly manufacturability and completeness are checked in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of process equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detailed (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which the “Executive drawing” stamp is affixed, certified by the signature of the person responsible for the installation of pipelines and authorized sign production documentation forms. The date of drawing up the executive drawing must be indicated on the stamp.
On the basis of statements, certificates, passports, certificates and other documents presented by the customer to the installation organization, data is entered into the executive drawing containing, to the extent required, information about the parts, materials and products used during the installation of pipelines (for pipes and parts of pipelines supplied by the contractor, similar information is indicated on the documents manufacturers or suppliers).
2.14. Production documentation for forms 1 - 14 reflects the entire range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
Information on clause 2.2 of VSN
ACT
checking the installation of equipment on the foundation
This act is drawn up in the fact that the installation of the following equipment on the foundation (foundation) was carried out:
Based on the foregoing, it is allowed to make grouting of the listed equipment (with the exception of the equipment of paragraphs _________, which is installed without grouting in the design position).
Note. To the act, if it is provided for in the operational documentation (installation instructions), a form is attached indicating the measurements taken during installation, in the form established by the equipment manufacturer.
Signatures under clause 2.3 of the BCH.
Information on clause 2.2 of the BCH.
ACT
testing of vessels and apparatuses
This act was drawn up in the fact that an external inspection was carried out (internal in accessible places), after which a hydraulic, pneumatic ______________________________ test pressure was carried out (strike out the unnecessary): (name of the vessel, apparatus, number according to the working documentation, brief technical characteristics) During the test, the equipment was under test pressure for ____ minutes (or under water filling), after which the pressure was gradually reduced to working pressure, which was maintained for ____ minutes. Upon inspection of the equipment, it was found that _________________ Conclusion The equipment has passed the hydraulic, pneumatic (strike out unnecessary) trial pressure test and is suitable for operation at working pressure: hulls ................................................. ................. MPa (kgf / cm 2); pipe part .................................................. ....... MPa (kgf / cm 2); shirts................................................. ............... MPa (kgf / cm 2). Signatures under clause 2.3 of the BCH. |
Information on clause 2.2 of VSN
ACT
testing of machines and mechanisms
This act was drawn up in the fact that an individual idle test of the following machines and mechanisms was carried out:
Signatures under clause 2.3 of the BCH.
Information on clause 2.2 of VSN
ACT
pipeline testing
This act is drawn up in that produced by ________________________________ (test type) testing of pipeline lines _______________________________________________ (line name and number, its boundaries, working pressure, MPa (kgf / cm 2) The test was carried out in accordance with SNiP 3.05.05-84 (name and code of other normative and technical documents, numbers working documentation drawings) for pressure strength ................................. MPa (kgf / cm 2); for pressure tightness ......................... MPa (kgf / cm 2). Test duration .......... h During the test, no leaks or other defects were found in the pipeline. The pipeline lines specified in this act are considered to have passed the test. Signatures under clause 2.3 of the BCH. |
Information on clause 2.2 of VSN
Welding log
Line No.______
Pipeline __
(name, working pressure, temperature, product)
welded joint according to drawings (as-built drawings) | Joint characteristic, mm, Steel grade or composition of steel grades, GOST, TU, certificate N | Welding consumables (type, brand, GOST or TU, certificate number) | Journal number quality checks of welding consumables, registration numbers of checks | Controller's signature on acceptance of the joint for welding | Seam position (swivel, non-swivel, vertical, horizontal) | Date of welding |
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electrodes | Wire | Shielding gas |
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Table continuation
Welding method (tacks, seam root, groove filling) | Air temperature in the working area, °C | Joint preheating temperature, °C | Surname, name, patronymic of the welder, stamp number | Welder's signature | Weld joint heat treatment date, heat treatment log number and registration number in the log | Results of external inspection and measurements, color or magnetic, powder flaw detection, protocol number and date | welding quality control (radiographic, ultrasonic flaw detection) | Date of radiographic inspection or ultrasonic flaw detection, conclusion number, journal number control and registration number according to the journal | The results of measuring the content of the ferrite phase in the deposited metal, the protocol number and date | results alloying elements or tiloscoping, protocol number and date | Troubleshooting marks | patronymic, ID number and signature of the controller | patronymic of the foreman or welding master, signature, date |
|
Information on clause 2.2 of VSN
List
welders and thermal operators
Information on clause 2.2 of VSN
Magazine
accounting and quality control of control (trial) welded joints
(welding laboratory and its accessories)
Table continuation
Surname and initials of the welder, stamp and signature of the welder | Date of heat treatment, registration number in the log | Surname and initials of the thermist-operator, stamp and signature | Date and number of the hardness test report | Results of welding quality control | Conclusion on the quality of inspected welded joints and the welder's admission to welding of the same type of welded joints | Surname and initials of the head of the welding laboratory, signature, date |
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Radiographic or ultrasonic control, report number | Mechanical properties of the welded joint of the sample cut from the control joint, protocol number, date | Metallography, protocol number, date | Ferrite phase, protocol number, date | Tendency to ICC, protocol number, date | Surname, initials of the flaw detectorist, certificate number, signature, date |
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Information on clause 2.2 of VSN
Magazine
heat treatment of welded joints
Line number ____________________________________________
Pipeline _____
(name, pressure, temperature, product)
Number of the welded joint according to the drawings (as-built drawings) | steel grade | Type of electrodes, brand of welding wire | Date of welding | Date of heat treatment | Type of heat treatment | Heating method | Temperature control method | Chart number or temperature measurement time | Last name, first name, patronymic, stamp and signature of the thermist-operator | Hardness test report number, date | Evaluation of the suitability of a welded joint after heat treatment | Surname, initials and signature of the heat treatment manager |
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Heating temperature, °С | Heating rate, °С/h | Holding time, h | The nature of the cooling |
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Act __________________________________________________________ (Name of works) "____" ____________ 19___ Commission consisting of: representative of the construction and installation organization _________________________ (surname, initials, position) inspected the work performed by _____________________________ (Name ________________________________________________________________________ construction and installation organization) 1. The following works are presented for examination and acceptance ____________ (name of hidden works) ________________________________________________________________________ (name of the design organization, drawing numbers and date ______________________________________________________________________ compiling them) 3. When performing work, _______________________________________ were applied (name of materials, _______________________________________________________________________ ________________________________________________________________________ other documents confirming the quality) 4. When performing work, there are no (or allowed) deviations from the design and estimate documentation ______________________________________________________ (in the presence of ________________________________________________________________________ deviations are indicated by whom agreed, the numbers ________________________________________________________________________ drawings and approval date) 5. Date: start of work ___________________________ completion of work ____________________________ Commission decision The works were performed in accordance with the design estimates, standards, building codes and regulations and meet the requirements for their acceptance. (name of work and ________________________________________________________________________ structures) Representative of technical ___________________________ supervision of the customer (signature) ______ organizations |
Act
on acceptance of equipment after individual testing
mountains ________________ "___" _______________19__ The working commission appointed by ____________________________________________ (Name ______________________________________________________________________ organization-customer (developer), ______________________________________________________________________ appointing a working committee) decision of "___" ______________ 19__ No. __________ consisting of chairman - representative of the customer _____________________________________ (surname, acting, position) members of the commission - representatives general contractor _________________________________________________ (surname, acting, position) subcontractors (assembly organizations) ___________________________________ ______________________________________________________________________ operating organization ____________________________________________ general designer ____________________________________________ bodies of state fire supervision _______________________________ _____________________________________________________________________ Technical Labor Inspectorate of the Central Committee or Council of Trade Unions _____________________ _____________________________________________________________________ trade union organization of the customer or operating organization ________ ________________________________________________________________________ ________________________________________________________________________ other interested supervisory authorities and organizations ______________________ ________________________________________________________________________ _______________________________________________________________________ Installed: 1. General contractor _______________________________________________ ________________________________________________________________________ (indicate the name and departmental subordination) The following completed installation equipment was presented for acceptance: ________________________________________________________________________ (list of installed equipment and its brief ________________________________________________________________________ technical specification (if necessary, specify in ________________________________________________________________________ application) mounted in _________________________________________________________ (name of the building, structure, workshop) included in _________________________________________________________ (Company name, ________________________________________________________________________ its sequence, launch complex) 2. Installation work completed ___________________________________________ (specify the name ________________________________________________________________________ installation organizations and their departmental subordination) 3. Design documentation was developed by ______________________________________ (specify the name ________________________________________________________________________ design organization and its departmental subordination, ________________________________________________________________________ number of drawings and date of their compilation) 4. Date of commencement of installation work ____________________________________________ (year and month) 5. Date of completion of installation work _______________________________________________ (year and month) 6. The existing shortcomings in the equipment presented for acceptance do not prevent comprehensive testing and are subject to elimination within the time limits specified in Appendix No. ____ to this act. The working commission carried out the following additional tests of the equipment (except for the tests recorded in the as-built documentation submitted by the general contractor): ________________________________________________________________________ Decision of the working commission ________________________________________________ The works on the installation of the presented equipment were carried out in accordance with the project, standards, building codes and regulations, technical conditions and meet the requirements for its acceptance for comprehensive testing. The equipment presented for acceptance, specified in clause 1 of this act, shall be considered accepted from __________________ 19___ for comprehensive testing with an assessment of the quality of work performed ________________________________________________ (excellent, good, satisfactory) The list of acceptance documents attached to the act: 1. _________________________________________________ 2. _________________________________________________ 3. _________________________________________________ Chairman of the working commission ______________________ (signature) Members of the working commission ____________________________ (signatures) General contractor representatives and subcontractors _______________________________________________________ (signatures) Representatives of the customer (developer) _______________________________________________________ (signatures) |
Act
intermediate acceptance of critical structures
________________________________________________________________________ (design name) performed in ________________________________________________________________ (name and location of the object) "___" _____________19___ Commission consisting of: representative of the construction and installation organization ___________________________ (surname, initials, position) representative of the technical supervision of the customer _______________________________ ________________________________________________________________________ (surname, initials, position) representative of the design organization ______________________________________ ________________________________________________________________________ (surname, initials, position) carried out inspections of structures and quality control of works, completed by ____________________________________________________________ (name of construction and installation organization) and drew up this act as follows: 1. The following designs are presented for acceptance _________________________ ______________________________________________________________________ (list and brief description of structures) 2. The work was carried out according to the design and estimate documentation _____________________ ________________________________________________________________________ (name of the design organization, numbers of drawings and ________________________________________________________________________ date of issue) 3. When performing work, there are no (or allowed) deviations from the design and estimate documentation ____________________________________________________ (in the presence of ________________________________________________________________________ deviations, it is indicated by whom they agreed, the numbers of the drawings and ________________________________________________________________________ approval date) 4. Date: start of work _________________________________________________________ completion of work _________________________________________________ Commission decision The work was carried out in accordance with the design estimates, standards, building codes and regulations. Based on the foregoing, it is allowed to carry out subsequent work on the device (installation) _______________________________________________________ ___________________________________________________________________ (name of works and structures) Representative _________________________ construction and assembly (signature) organizations Representative _________________________ technical supervision (signature) customer Representative _________________________ design organization (signature) |
Model interdepartmental norm No. M-25
Approved by order of the Central Statistical Bureau of the USSR
Customer_____________________________ Act No. ______ "___" _______________19___
The act was drawn up by _________________________________________________________________________ (place of drawing up the act) Submitted by _____________________________________________________________________________ (name of the installation organization) the equipment listed below for installation in _________________________________________________ (Name _______________________________________________________________________________________ buildings, structures, workshops) The reverse side of the form No. M-25 Upon acceptance of the equipment for installation, the following is established: 1. The equipment complies/does not comply with the design specification or drawing (if not, please indicate where) _________________________________________________________________ 2. The equipment was transferred complete / incomplete (indicate the composition of the kit and technical documentation, according to which the acceptance was made and what completeness) _____________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ 3. Defects during the external inspection of the equipment were not found / found (if found, list them in detail) ___________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Note. Defects found during the revision, installation and testing of equipment are subject to special registration. 4. Conclusion on suitability for installation ____________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ Submitted by customer representative Accepted by the representative of the installation organization (position) (signature) (acting name, surname) The specified equipment was accepted for storage. financially responsible person |
Model interdepartmental norm No. M-27
Approved by order of the Central Statistical Bureau of the USSR dated 11/27/85 No. 628
Act No. ______
about detected equipment defects
"___" _____________19___
_________________________________________________________________________ Location: city, town, etc. Enterprise (customer) __________________________________________________ (Name) Building (construction), shop _________________________________________________ This act is drawn up in the fact that in the process of revision, installation, testing (underline the stage) of the following equipment, accepted for installation according to act No. ___ dated _______________ 19___, manufactured by ______________________________ (manufacturer's name) the following defects were found: The reverse side of the form No. M-27 To eliminate the identified defects, it is necessary: ________________________________________________________________________ (details of activities or activities for ________________________________________________________________________ elimination of identified defects, performers and deadlines ________________________________________________________________________ performance) ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Customer Representative ________________ ______________ ________________ (position) (signature) (acting name, surname) Contractor Representative ________________ ______________ ________________ (position) (signature) (acting name, surname) Manufacturer's representative ________________ ______________ ________________ (position) (signature) (acting name, surname) |
Information on clause 2.2 of VSN
Act
transfer of working documentation for the production of works
For the production of works ___________________________________ (customer) transferred to ______________ ________________________________ (date) (installer) in ______ copies. 1. Working drawings according to the list of the main set No. ______ 2. Attached documents according to the list of reference and attached documents No. __________________________, including: drawings of general types of blocks; drawings of general types of technological structures; drawings of general views of non-standardized equipment; working drawings of pipelines (including special ones) * ; _________________ * "Special" includes pipelines assembled from factory-made straight and shaped elements - rubber-coated, lined with all types of coatings, from non-metallic materials, as well as metal for operation at Р y ³ 10 MPa (100 kgf / cm 2), to which assembly (axonometric) drawings. For objects constructed on imported equipment, axonometric drawings must be submitted for all pipelines D y ³ 50 mm. statements of volumes of installation work in accordance with GOST 21.111-84; statements of need for materials in accordance with GOST 21.109 -82; equipment specification according to GOST 21.110-82; object estimates; local estimates; working documentation; documentation according to GOST 24444-80. 3. When checking the documentation, it was established: drawings of the main set comply with the requirements of clause 1.4 of SNiP 3.05.05-84; general view drawings comply with the requirements of SNiP 1.02.01-85; statements comply with the requirements of GOST; on each drawing of the main set and attached documents there is a stamp "for production", signed by the responsible representative of the customer with the date indicated; availability of the conclusion of the installation organizations on the project (in accordance with clause 1.5 of SNiP 3.05.05-84); 4. Documentation Conclusion The working documentation for the construction of the facility is suitable for the preparation and execution of work on the installation of process equipment and process pipelines. Signatures under clause 2.3 of the BCH |
3. Operational documentation issued during the installation of process equipment and pipelines
3.1. When performing installation work, the installation organization, together with other construction participants, if necessary, draw up operational documentation, the contents of which are given in recommended appendices 5 - 19.
3.2. For each welder in the assembly department, a form must be entered in which the test results of the control (trial) welded joints welded by him and the results of the acceptance of the joints welded at the installation are entered.
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
4.1. Prior to the commencement of installation work within the agreed timeframe, the customer (general contractor) must submit to the installation organization the following documentation provided for by GOST 24444-80: a form or passport; picking and packing lists; assembly drawing of equipment; installation drawing; schemes of lubrication, cooling, sealing, automation, control, etc.; working drawings, passports, certificates and other documents for pipelines, materials and parts for their manufacture and installation; instructions for the installation of equipment; technical specifications for custom-made equipment.
Note. If necessary, the development of installation technology complex equipment the customer (general contractor) transfers to the installation organization, at its request, the relevant documents from the above list for the period of preparation and production of installation work.
4.2. For assembly units of technological pipelines with a pressure of 10 MPa or more, the customer (general contractor) presents the manufacturer's documentation in accordance with reference Appendix 20.
4.3. When installing complete imported technological equipment, the following are additionally presented: instructions for welding work; norms and standards, which are referenced in the working (installation) and detail drawings of technological pipelines.
4.4. For other products and materials supplied by the customer and contractor, used in the installation of process equipment and pipelines, certificates, passports and other documents confirming their quality are presented.
Information on clause 2.2 of VSN
Inventory No. _______
production documentation for the installation of process equipment
Information on clause 2.2 of VSN
Inventory No. _______
production documentation for the installation of technological pipelines
Information on clause 2.2 of VSN
Register No. ______
production documentation for installation
technological equipment and technological
pipelines transferred by the installation organization to the working
commissions
Chief Engineer _______________________________
installation management (signature, transcript)
Head of VET _______________________________
(signature, transcript)
Section chief _______________________________
(signature, transcript)
The procedure for conducting production and operational
documentation during the installation of technological
equipment and pipelines
1. Prior to the commencement of work on the installation of technological equipment and technological pipelines, organizations participating in the construction, by orders, appoint persons and their deputies who are responsible for maintaining and signing the forms of production documentation. The order must be accompanied by certified samples of signatures of these persons. The mentioned organizations exchange copies of these orders within a week.
2. The representative of the manufacturer of process equipment and process pipelines must have a letter authorizing him to sign, on behalf of the manufacturer, the relevant forms of production documentation.
3. When filling out the forms of production documentation, the text must be printed on typewriter through 1.5 intervals on one or both sides of the sheet. It is allowed to fill in the forms made in the same way with ink by hand. If one sheet is not enough for the form, then on the first sheet before the signatures in brackets indicate: "(Continuation on the attached sheet)", which is drawn up similarly to the first sheet and also certified with signatures. Erase and correction of text and numbers are not allowed. Incorrect data should be crossed out, and next to it correct entry.
4. The following number of copies of the documentation to be drawn up is established:
production documentation is compiled at the rate of two copies of the installation organization and 1 copy of each organization that signed the form. Information on the compliance of the work performed in kind with the working drawing, as well as on the changes made to them (indicating by whom and when agreed) are given in one copy of the set of working drawings and are certified by the signatures of the persons responsible for the installation work and maintenance of production documentation in accordance with clause 1 this application;
operational documentation is compiled in the amount necessary to receive 1 copy for each organization that signed this documentation.
5. Production documentation must be drawn up immediately upon completion of the relevant work on the installation of process equipment and process pipelines.
6. In the installation department, a "Case for the production of installation work" must be drawn up (the location of the facility under construction, the customer enterprise, the name of the mounted production line, installation, unit, start and end dates of installation work are indicated). The "Case" must store the forms of production and operational documentation for at least two years after the facility is put into operation.
Information on clause 2.2 of VSN
Act
about removing seals from equipment
This act was drawn up in the fact that in our presence the seals were removed from the following equipment (pipe fittings):
Before the removal of the seals, their complete safety was established, the seals were removed in accordance with the instructions of the manufacturer.
Note. For pipeline fittings in column 2 indicate the type of fittings, batch number.
Signatures under clause 2.3 of the BCH.
Information on clause 2.2 of VSN
Magazine
accounting for the quality of welding consumables and shielding gases
for welding process pipelines
Brand of electrodes, welding wire, flux, shielding gas, GOST or TU | Batch number | Mass of a consignment of welding consumables | Date of manufacture | date of receiving | Manufacturer | Certificate number | Type of check | Organization that carried out the check, date, protocol number | Test result (pass, fail) | Signature of the head of the welding laboratory, date | Date of transmission of test results to the installation site | Signature of the welding supervisor |
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Information on clause 2.2 of VSN
Protocol
checks by external inspection and measurement of the dimensions of welded joints
_______________________________________________________
(name and number of the pipeline line)
A check was made by external inspection and measurement of the dimensions of the welded joints of pipes made of steel grade ____________________________________________ with a diameter of ____ mm, with a wall thickness of ___ mm, which were welded (s) tt._____________________________________________________________________________ stamp No. _______________. As a result of an external examination, it was established: 1. In welded joints No. __________, defects must be eliminated By _______________________________________ ________________________________________________________________ 2. The rest of the welded joints were found to be fit according to the results of the external examination. Note. After the defects are eliminated, these welded joints must be re-checked by inspection with a second protocol being drawn up. Information on clause 2.2 of VSN |
Protocol No. _____
cuttings of industrial welded joints
_______________________________________________________
(name and number of pipeline line)
Information on clause 2.2 of VSN
List No. _____
defectoscopists for quality control of welded joints of pipelines
Information on clause 2.2 of VSN
Application No. ___
for mechanical testing of specimens of welded joints
The following are sent to the welding laboratory _________________________________________________________________ for testing:
(trust, management)
Pipeline, N lines | Pipe diameter and wall thickness, mm | Steel grades | Type of welded joint (control or production) | Number of samples by type of test | Sample marking | Surname, name and patronymic of the welder, stamp number | Type of welding | Filler grade | Heat treatment mode | Registration number in the register of control (trial) welded joints | Number and date of the protocol for cutting out production welded joints | Note |
Note. An application for a metallographic examination of samples of welded joints is drawn up in a similar form.
Supervisor _______________________________
welding works (signature, transcript)
Information on clause 2.2 of VSN
Protocol
mechanical testing of welded joints
The samples were received according to the application No. ______ dated __________ 19___.
results
Boss ______________________________________
welding laboratory (signature, transcript)
________________
(trust, management)
Information on clause 2.2 of VSN
Protocol
metallographic studies of samples of welded joints
According to the application No. ______ dated ___________________ 19 ___
results
Boss _______________________________
welding laboratory
The test was carried out by ________________________________________
(position, signature, transcript)
Information on clause 2.2 of VSN
Application
to perform radiographic quality control of welded joints
Order number ____________________________________________________________ Name and number of the pipeline line __________________________________ _______________________________________________________________________ Number of welded joint, section _______________________________________________ Material _________________________________________________________________ Pipeline wall thickness, mm __________________________________________ Pipeline diameter, mm _________________________________________________ Number of welded joints (pieces) subjected to control _______________ Surname, initials and brand of the welder ______________________________________ Date of welding _____________________________________________________________ Type of welded joint (butt, corner, etc.) ____________________________ ________________________________________________________________________ Type of control ____________________________________________________________ class of welded joint _________________________________________________ The welded joint was carried out by external inspection and measurements, the detected defects were eliminated _____________________________________________________________ ________________________________________________________________________ The executive drawing is attached _______________________________________ Application filed “___”_________________ 19___ Deadline “___” ________________ 19___ Position, surname, initials and signature of the person who submitted the application _______________ _________________________________________________________________________ Note. An application for ultrasonic testing and color flaw detection is drawn up in a similar form. Information on clause 2.2 of VSN |
exercising control
Conclusion #___
on the results of radiographic control
The conclusion is drawn up in accordance with SNiP 3.05.05-84 and __________
Date of control "___" ___________ 19___
Date of issue of the conclusion "___" ___________ 19___
Information on clause 2.2 of VSN
Magazine
radiographic control
Table continuation
Laboratory boss ____________________________________________________________
(trust, management, signature, transcript)
Information on clause 2.2 of VSN
Line No. __________ _______________________________
(name of organization conducting
control, assembly management, trust,
laboratory)
Conclusion No. ____ on the quality check of welded joints of pipelines by ultrasonic method
Drawing (executive drawing) No. __________________________
Surname, initials and number of the welder's mark __________________
Type of flaw detector and its serial number ______________________
Head of laboratory ___________________________________________ Signature
(trust, management, signature, transcript)
Ultrasonic Flaw Detector ____________________________ Signature
(Full Name)
Notes: 1. The conclusion number should be the serial number of the corresponding entry in the ultrasonic inspection log.
2. The control scheme is mandatory.
Information on clause 2.2 of VSN
Journal of ultrasonic testing
Table continuation
Conclusion number and date of issue | Control parameters | Brief description of detected defects | Number of detected defects per 100 mm of weld length | Conditional length of defects per 100 mm of weld length, mm | Assessment of the quality of the seam of a welded joint | Information about re-inspection | Last name of the flaw detector | Flaw detector signature | Note |
|||
Type of flaw detector and its number | Operating frequency, MHz | Seeker prism type and angle, deg | Ultimate sensitivity (1 rejection level) |
|||||||||
Laboratory boss _________________________________________
(trust, management, signature, transcript)
Information on clause 2.2 of VSN
Conclusion No. ____
for color flaw detection
The quality control of the welded joint was carried out using a flaw detection kit of the type ______________
on _______________________________________________________
(name and number of technical documentation)
with a quality assessment according to _______ PR category in the amount of ______%.
During control it is set:
Head of welding laboratory _________________________
______________________________________________________
(trust, management, signature, transcript)
______________________________________________________
(defectoscopist's signature and transcript)
Information on clause 2.2 of VSN
Journal of Color Flaw Detection
Characteristics of the welded joint | Welded joint number according to the drawing (as-built drawing) | Scheme of the location of controlled areas with an indication of their size | Controlled area number | Applicable flaw detection kits (paint recipes) | Description of the detected defects, indicating the nature, size and coordinates | Quality control | fulfillment control | Signature of the flaw inspector who performed the inspection | Conclusion number and date |
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Name and number of the pipeline line | D n ´ S, mm |
||||||||||
Head of the welding laboratory __________________________________________
(trust, management, surname, name, patronymic)
Appendix 20
Reference
Documentation for assembly units of steel
pipelines for pressure over 10 MPa
1. Passport for assembly units of steel pipelines of complete pipeline lines Characteristics of technological pipelines. Manufacturer's name and address: _______________________________________________________________________ _______________________________________________________________________ Customer _______________________________________________________________ Order No. ________________________________________________________________ Date of manufacture _____________________________________________________________ Drawing No. ______________________________________________________________ Code and name technological production ________________________ ________________________________________________________________________ Line number according to the installation specification __________________________________ Characteristics of the pipeline _____________________________________________ Workspace __________________________________________________________ Working pressure ______________ MPa (kgf / cm 2) _____________________________ Operating temperature _______________ °С Test pressure _____________ MPa (kgf / cm 2) ______________________________ Hydraulic _______________________________________________________________ |
2. Details of pipes and piping details
Table continuation
details according to the drawing | Mechanical properties of materials application | Information about material control | Note |
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Test temperature, °С | Tensile strength, MPa | Yield strength, MPa | Relative extension, % | Relative contraction, % | impact strength, | Brinell hardness, HB | macrostructure | microstructure | Magnetic | |||||
3. Information about welded joints
Designation of the joint according to the drawing of the assembly unit | Seam number | Information about the welder | Welding Information |
||||||||||||||||
Type of welding and data | Test results of the control joint |
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Full Name | ID number | Welder's mark number | Welder Inspection Date | Date of control joint welding | Outer diameter and wall thickness of the pipe, mm | steel grade | seam root | The rest of the seam | Heating temperature, ° С | Type of weld heat treatment | Test temperature, °С | Tensile strength, MPa | Relative extension, % | Relative contraction, % | impact strength, | Brinell hardness, HB | Bending angle, hail |
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Table continuation
4. List
fittings included in the assembly units of steel pipelines of complete technological lines
5. Act
hydraulic testing of assembly units
"___" _______________ 19___ City __________________ Plant _____________________________ Workshop _______________________________ We, the undersigned, represent the factory in the person of _________________________________________________________ representative of the QCD represented by ___________________________________ _________________________________________________________ (position, surname, name, patronymic) drew up this act in that a strength test was carried out ________________________________________________ _________________________________________________________ (assembly unit drawing number) Working pressure _________________ MPa (kgf / cm 2). During the test, the product was under a test pressure of __________ MPa (kgf / cm 2) for _________ minutes and was maintained until the end of the product inspection. During the test, no defects, leaks, or pressure drops were found on the pressure gauge. Representatives: plant ____________________________________ (surname, acting) QCD of the plant _________________________________ (surname, acting) Note |
6. Act
reinforcement testing
City _______________________ Plant ____________________________________ Workshop ______________________________________ We, the undersigned, represent the factory represented by _________ _________________________________________________________ (position, surname, and., about.) Representative of the QCD of the plant represented by ___________________________ (position, surname, and., about.) drew up this act in that an external examination and testing of reinforcement for strength and density were carried out __________________ _________________________________________________________ (name of fittings, serial number) Test pressure _______________________________________ strength ______________ MPa (kgf / cm 2) for density _______________ MPa (kgf / cm 2) During inspection and testing of reinforcement, no defects were found. The fittings are considered to have passed the strength and density test and are suitable for use. Representatives: plant ____________________________________ (last name, acting name) Quality Control Department of the plant _______________________________ (last name, acting name) Note. To be completed and attached in case of testing. 7. Specification 8. Conclusion Assembly units process pipeline No. _______ manufactured and tested in full compliance with ________________ and are recognized as fit for work at working parameters (working pressure, working temperature, working environment). This passport contains: on sheets Plant chief engineer Head of QCD of the plant Passport completion date "___" __________________ 19___ |
Annex 21
Reference
Terms adopted in VSN 478-86
Definition |
|
Technological node | |
pipeline line | A pipeline section with constant parameters of the transported product, connecting equipment, blocks or technological units to each other. |
Process pipeline executive drawing | An axonometric detail drawing of the installed pipeline line, which contains actual data on the materials and products used during its installation. The executive drawing indicates the actual geometric dimensions of the line, elevations, the location of supports and data on welded joints. |
1. General Provisions. one 3. Operational documentation issued during the installation of process equipment and pipelines. 22 4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work. 22 Annex 20 Reference. 35 Annex 21 Reference. 39 |